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US7670530B2 Active / In Force US ⏱️ 0.2 years remaining

Patterning substrates employing multiple chucks

Assignee: Canon Nanotechnologies Inc
•
Filing: 2007-01-19
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Granted: 2010-03-02
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Expires: 2027-01-19
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Abstract

Abstract The present invention is directed towards a method for patterning first and second substrates in a nanoimprint lithography system, the method including, inter alia, positioning the first substrate on a first substrate chuck; positioning a nanoimprint material on the first substrate; obtaining a spatial relationship between the first substrate and a nanoimprint mold assembly and imprinting a pattern in the nanoimprint material on the first substrate with the nanoimprint mold assembly while concurrently positioning the second substrate on a second substrate chuck; separating the nanoimprint mold assembly from the nanoimprint material on the first substrate; positioning a nanoimprint material on the second substrate; removing the first substrate from the first substrate chuck while concurrently obtaining a spatial relationship between the second substrate and the nanoimprint mold assembly and imprinting a pattern in the nanoimprint material on the second substrate with the nanoimprint mold assembly; and separating the nanoimprint mold assembly from the nanoimprint material on the second substrate, with the first and second substrates being subjected to substantially the same process conditions.

Inventors

  • 👤 Byung-Jin Choi
  • 👤 Sidlgata V. Sreenivasan

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-23 14:10
CPC Classifications
G; G03; G03F; G03F7/00; G03F7/0002; B; B29; B29C; B29C59/00; B29C59/02; B29C59/022; B82; B82Y; B82Y10/00; B82Y40/00; H; H10; H10P; H10P72/00; H10P72/70; H10P72/76; Y; Y10; Y10S; Y10S977/00; Y10S977/84; Y10S977/887

Claims Analysis

Total Claims: 24
Claim 1
Independent Claim 247 words
A method for patterning first and second substrates in a nanoimprint lithography system, said method comprising: positioning said first substrate on a first substrate chuck having a cavity, a first side of said first substrate positioned toward a nanoimprint mold assembly, and a second side of said first substrate positioned toward said first substrate chuck; positioning a nanoimprint material on said first side of said first substrate; obtaining a spatial relationship between said first substrate and said nanoimprint mold assembly and imprinting a pattern in said nanoimprint material on said first side of said first substrate with said nanoimprint mold assembly while concurrently positioning said second substrate on a second substrate chuck; separating said nanoimprint mold assembly from said nanoimprint material on said first substrate; positioning a nanoimprint material on said second substrate; removing said first substrate from said first substrate chuck while concurrently obtaining a spatial relationship between said second substrate and said nanoimprint mold assembly and imprinting a pattern in said nanoimprint material on said second substrate with said nanoimprint mold assembly; separating said nanoimprint mold assembly from said nanoimprint material on said second substrate; and with said first and second substrates being subjected to substantially the same process conditions wherein the step of removing said first substrate further comprises a step of flipping said first substrate 180 degrees with respect to said nanoimprint mold assembly such that said nanoimprint material on said first substrate is positioned within said cavity of said first substrate chuck.
Claim 2
Independent Claim 247 words
A method for patterning first and second substrates in a nanoimprint lithography system, said method comprising: positioning said first substrate on a first substrate chuck having a cavity, a first side of said first substrate positioned toward a nanoimprint mold assembly, and a second side of said first substrate positioned toward said first substrate chuck; positioning a nanoimprint material on said first side of said first substrate; obtaining a spatial relationship between said first substrate and said nanoimprint mold assembly and imprinting a pattern in said nanoimprint material on said first side of said first substrate with said nanoimprint mold assembly while concurrently positioning said second substrate on a second substrate chuck; separating said nanoimprint mold assembly from said nanoimprint material on said first substrate; positioning a nanoimprint material on said second substrate; removing said first substrate from said first substrate chuck while concurrently obtaining a spatial relationship between said second substrate and said nanoimprint mold assembly and imprinting a pattern in said nanoimprint material on said second substrate with said nanoimprint mold assembly; separating said nanoimprint mold assembly from said nanoimprint material on said second substrate; and with said first and second substrates being subjected to substantially the same process conditions wherein the step of removing said first substrate further comprises a step of flipping said first substrate 180 degrees with respect to said nanoimprint mold assembly such that said nanoimprint material on said first substrate is positioned within said cavity of said first substrate chuck.
Claim 3
Dependent Claim 21 words
The method as recited in claim 1 further including the step of removing said second substrate from said second substrate chuck.
Claim 4
Dependent Claim 33 words
The method as recited in claim 2 wherein the step of removing said second substrate further comprises a step of flipping said second substrate 180 degrees with respect to said nanoimprint mold assembly.
Claim 5
Dependent Claim 55 words
The method as recited in claim 1 wherein the step of positioning said first substrate further comprises a step of obtaining a spatial relationship between a third substrate and said nanoimprint mold assembly and forming a pattern in a nanoimprint material on said third substrate, said third substrate being positioned on said second substrate chuck.
Claim 6
Dependent Claim 39 words
The method as recited in claim 1 wherein the step of obtaining a spatial relationship between said first substrate and said nanoimprint mold assembly further comprises a step of concurrently removing a third substrate from said second substrate chuck.
Claim 7
Dependent Claim 35 words
The method as recited in claim 1 wherein the step of removing said first substrate from said first substrate chuck further comprises a step of concurrently positioning a third substrate on said first substrate chuck.
Claim 8
Dependent Claim 26 words
The method as recited in claim 1 further including translating said first and second substrate chucks about an axis parallel to said first and second substrates.
Claim 9
Dependent Claim 26 words
The method as recited in claim 1 further including rotating said first and second substrate chucks about an axis perpendicular to said first and second substrates.
Claim 10
Independent Claim 146 words
A method for processing first and second substrates in a nanoimprint lithography system, said method comprising the steps of: obtaining a first spatial relationship between a first substrate chuck having a cavity and a nanoimprint mold assembly and a second spatial relationship, differing from said first spatial relationship, between a second substrate chuck and said nanoimprint mold assembly such that a pattern may be imprinted in a nanoimprint material on said first substrate, positioned on said first substrate chuck, with said nanoimprint mold assembly while concurrently obtaining a desired spatial relationship between said second substrate and said second substrate chuck; separating said nanoimprint mold assembly from said nanoimprint material on said first substrate; and, flipping said first substrate 180 degrees with respect to said nanoimprint mold assembly such that said nanoimprint material on said first substrate is positioned within said cavity of said first substrate chuck.
Claim 11
Independent Claim 146 words
A method for processing first and second substrates in a nanoimprint lithography system, said method comprising the steps of: obtaining a first spatial relationship between a first substrate chuck having a cavity and a nanoimprint mold assembly and a second spatial relationship, differing from said first spatial relationship, between a second substrate chuck and said nanoimprint mold assembly such that a pattern may be imprinted in a nanoimprint material on said first substrate, positioned on said first substrate chuck, with said nanoimprint mold assembly while concurrently obtaining a desired spatial relationship between said second substrate and said second substrate chuck; separating said nanoimprint mold assembly from said nanoimprint material on said first substrate; and, flipping said first substrate 180 degrees with respect to said nanoimprint mold assembly such that said nanoimprint material on said first substrate is positioned within said cavity of said first substrate chuck.
Claim 12
Dependent Claim 21 words
The method as recited in claim 9 wherein said first and second substrates are subjected to substantially the same process conditions.
Claim 13
Dependent Claim 36 words
The method as recited in claim 9 wherein the step of obtaining a desired spatial relationship between said second substrate and said second substrate chuck further includes positioning said second substrate on said second substrate chuck.
Claim 14
Dependent Claim 39 words
The method as recited in claim 9 wherein the step of obtaining a desired spatial relationship between said second substrate and said second substrate chuck further includes removing said second substrate from being positioned on said second substrate chuck.
Claim 15
Dependent Claim 33 words
The method as recited in claim 12 wherein the step of removing said second substrate further comprises a step of flipping said second substrate 180 degrees with respect to said nanoimprint mold assembly.
Claim 16
Dependent Claim 18 words
The method as recited in claim 9 further including positioning said first substrate on said first substrate chuck.
Claim 17
Dependent Claim 17 words
The method as recited in claim 9 further including positioning said nanoimprint material on said first substrate.
Claim 18
Independent Claim 212 words
A method for patterning first and second substrates, said method comprising: positioning said first substrate on a first substrate chuck having a cavity, a first side of said first substrate positioned toward a mold assembly, and a second side of said first substrate positioned toward said first substrate chuck; positioning a material on said first substrate; obtaining a spatial relationship between said first substrate and said mold assembly and forming a pattern in said material on said first substrate with said mold assembly while concurrently positioning said second substrate on a second substrate chuck; separating said mold assembly from said material on said first substrate; positioning a material on said second substrate; removing said first substrate from said first substrate chuck while concurrently obtaining a spatial relationship between said second substrate and said mold assembly and forming a pattern in said material on said second substrate with said mold assembly, wherein removing said first substrate includes flipping said first substrate 180 degrees with respect to said mold assembly such that said material on said first substrate is positioned within said cavity of said first substrate chuck; separating said mold assembly from said material on said second substrate; and with said first and second substrates being subjected to substantially the same process conditions.
Claim 19
Independent Claim 212 words
A method for patterning first and second substrates, said method comprising: positioning said first substrate on a first substrate chuck having a cavity, a first side of said first substrate positioned toward a mold assembly, and a second side of said first substrate positioned toward said first substrate chuck; positioning a material on said first substrate; obtaining a spatial relationship between said first substrate and said mold assembly and forming a pattern in said material on said first substrate with said mold assembly while concurrently positioning said second substrate on a second substrate chuck; separating said mold assembly from said material on said first substrate; positioning a material on said second substrate; removing said first substrate from said first substrate chuck while concurrently obtaining a spatial relationship between said second substrate and said mold assembly and forming a pattern in said material on said second substrate with said mold assembly, wherein removing said first substrate includes flipping said first substrate 180 degrees with respect to said mold assembly such that said material on said first substrate is positioned within said cavity of said first substrate chuck; separating said mold assembly from said material on said second substrate; and with said first and second substrates being subjected to substantially the same process conditions.
Claim 20
Dependent Claim 21 words
The method as recited in claim 16 further including the step of removing said second substrate from said second substrate chuck.
Claim 21
Dependent Claim 32 words
The method as recited in claim 17 wherein the step of removing said second substrate further comprises a step of flipping said second substrate 180 degrees with respect to said mold assembly.
Claim 22
Dependent Claim 53 words
The method as recited in claim 16 wherein the step of positioning said first substrate further comprises a step of obtaining a spatial relationship between a third substrate and said mold assembly and forming a pattern in a material on said third substrate, said third substrate being positioned on said second substrate chuck.
Claim 23
Dependent Claim 38 words
The method as recited in claim 16 wherein the step of obtaining a spatial relationship between said first substrate and said mold assembly further comprises a step of concurrently removing a third substrate from said second substrate chuck.
Claim 24
Dependent Claim 35 words
The method as recited in claim 16 wherein the step of removing said first substrate from said first substrate chuck further comprises a step of concurrently positioning a third substrate on said first substrate chuck.

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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2013-03-01 2013-08-31 2014-03-02 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2017-03-01 2017-08-31 2018-03-02 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2021-03-01 2021-08-31 2022-03-02 $7700.00 Window Closed / Lapsed

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