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Polytetrafluoroethylene laminate and method of producing same

Assignee: Textiles Coated International
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Filing: 1994-08-03
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Granted: 1995-11-14
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Expires: 2014-08-03
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Abstract

Abstract A flexible fluoroplastic laminate comprising a plurality of unsintered oriented PTFE films laminated under conditions of elevated temperature and pressure. At least one of the films has its direction of orientation disposed angularly with respect to that of at least one other of the films. The films retain their orientation following lamination.

Inventors

  • 👤 Stephen W. Tippett
  • 👤 Robert C. Ribbans

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-23 17:15
CPC Classifications
B; B32; B32B; B32B7/00; B32B7/03; B32B7/04; B29; B29C; B29C65/00; B29C65/02; B29C65/18; B29C66/00; B29C66/01; B29C66/05; B29C66/10; B29C66/11; B29C66/112; B29C66/1122; B29C66/40; B29C66/41; B29C66/45; B29C66/70; B29C66/71; B29C66/72; B29C66/723; B29C66/7234; B29C70/00; B29C70/04; B32B27/00; B32B27/06; B32B27/08; B32B27/32; B32B27/322; B32B37/00; B32B37/10; B32B37/14; B32B37/144; B32B7/12; C; C08; C08J; C08J5/00; C08J5/12; C08J5/121; B29K; B29K2027/00; B29K2027/12; B29K2027/18; B29K2995/00; B29K2995/0037; B29K2995/005; B29K2995/0051; B29L; B29L2009/00; B32B2305/00; B32B2305/80; B32B2307/00; B32B2307/50; B32B2307/514; B32B2307/516; B32B2309/00; B32B2309/02; B32B2309/022; B32B2309/025; B32B2327/00; B32B2327/12; B32B2327/18; C08J2327/00; C08J2327/02; C08J2327/12; C08J2327/18; Y; Y10; Y10S; Y10S277/00; Y10S277/935; Y10S277/944; Y10S277/945; Y10S277/946; Y10S428/00; Y10S428/91; Y10T; Y10T428/00; Y10T428/24; Y10T428/24058; Y10T428/31504; Y10T428/3154; Y10T428/31544

Claims Analysis

Total Claims: 18
Claim 1
Independent Claim 90 words
A flexible fluoroplastic chemical barrier laminate having improved toughness, said laminate comprising a plurality of axially oriented unsintered polytetrafiuoroethylene films laminated directly together without entrapped air or the interposition of an adhesive therebetween at a temperature above the melt temperature of said films but below 900° F., said films being sintered during lamination and remaining axially oriented following lamination, with at least one of said films having its direction of orientation disposed angularly with respect to that of at least one other of said films adjacent to said one film.
Claim 2
Dependent Claim 90 words
A flexible fluoroplastic chemical barrier laminate having improved toughness, said laminate comprising a plurality of axially oriented unsintered polytetrafiuoroethylene films laminated directly together without entrapped air or the interposition of an adhesive therebetween at a temperature above the melt temperature of said films but below 900° F., said films being sintered during lamination and remaining axially oriented following lamination, with at least one of said films having its direction of orientation disposed angularly with respect to that of at least one other of said films adjacent to said one film.
Claim 3
Dependent Claim 18 words
The laminate of claim 1 wherein said films are laminated at a pressure of 1 to 60 p.s.i.
Claim 4
Dependent Claim 19 words
The laminate of claim 2 wherein said films are laminated for a time period of 20 to 70 seconds.
Claim 5
Dependent Claim 21 words
The laminate of claims 1, 2 or 3 wherein said films are laminated at a temperature of 660° to 760° F.
Claim 6
Dependent Claim 20 words
The laminate of claim 1 wherein said films are uniaxially oriented and range in thickness from 1 to 10 mils.
Claim 7
Dependent Claim 24 words
The laminate of claim 1 wherein the molecules of adjacent films are commingled to form interphase zones at the bond lines between said films.
Claim 8
Independent Claim 109 words
A method of producing a flexible fluoroplastic chemical barrier laminate having improved toughness, said method comprising: a.) stacking a plurality of axially oriented unsintered polytetrafiuoroethylene films without interposing an adhesive therebetween, with at least one of said films having its direction of orientation disposed angularly with respect to that of at least one other of said films adjacent to said one film; and b.) confining the stacked films between heated platens to expel entrapped air from between said films while laminating said films at a temperature above the melt temperature of said films but below 900° F., said films being sintered during lamination and remaining axially oriented following lamination.
Claim 9
Independent Claim 109 words
A method of producing a flexible fluoroplastic chemical barrier laminate having improved toughness, said method comprising: a.) stacking a plurality of axially oriented unsintered polytetrafiuoroethylene films without interposing an adhesive therebetween, with at least one of said films having its direction of orientation disposed angularly with respect to that of at least one other of said films adjacent to said one film; and b.) confining the stacked films between heated platens to expel entrapped air from between said films while laminating said films at a temperature above the melt temperature of said films but below 900° F., said films being sintered during lamination and remaining axially oriented following lamination.
Claim 10
Dependent Claim 23 words
The method of claim 7 wherein lamination is effected by heating said films to a temperature of between about 660° and 760° F.
Claim 11
Dependent Claim 21 words
The method of claim 7 wherein lamination is effected while subjecting said films to a pressure of 1 to 60 p.s.i.
Claim 12
Dependent Claim 20 words
The method of claim 7 wherein lamination is effected for a time period of between about 20 to 70 seconds.
Claim 13
Dependent Claim 24 words
The method of claim 7 wherein the molecules of adjacent films commingle to create molecular interphase zones at the bond lines between said films.
Claim 14
Dependent Claim 20 words
The method of claim 7 wherein prior to lamination, at least some of said films are integrally combined into sublaminates.
Claim 15
Dependent Claim 57 words
The method of claim 12 wherein said sublaminates are formed by pressing said films together under conditions of elevated pressure and temperature for a time interval sufficient to effect adhesion at the interface between adjacent films, said adhesion being such that the films of the sublaminate may be readily delaminated without distorting, stretching or degrading said films.
Claim 16
Dependent Claim 21 words
The method of claim 13 wherein said sublaminates are formed by subjecting said films to a pressure of about 40 p.s.i.
Claim 17
Dependent Claim 24 words
The method of claim 13 wherein said sublaminates are formed by heating said films to a temperature of between about 250° and 300° F.
Claim 18
Dependent Claim 31 words
The method of claim 13 wherein said sublaminates are formed by subjecting said films to conditions of elevated pressure and temperature for a time period of about 15 to 25 seconds.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1998-11-13 1999-05-15 1999-11-14 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2002-11-13 2003-05-15 2003-11-14 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2006-11-13 2007-05-15 2007-11-14 $7700.00 Window Closed / Lapsed

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