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US3876447A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of applying hard-facing materials

Assignee: Northrop Grumman Space and Mission Systems Corp
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Filing: 1973-06-22
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Granted: 1975-04-08
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Expires: 1993-06-22
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Abstract

Abstract Method for applying hard-facing materials to metal substrates through the use of a composite mat consisting of a laminate of two sheets of pliable material. Each of the sheets contains a network of polytetrafluoroethylene fibers which are biaxially oriented. One of the sheets contains particles of a hard-facing material while the other contains particles of a brazing alloy. The laminated sheets are applied to the surface and then the resulting assembly is heated to a brazing temperature whereupon the polytetrafluoroethylene is volatilized and the brazing alloy is melted, producing a dispersion of the hard-facing material particles in a matrix of brazing alloy securely bonded to the substrate. The sheets are prepared by making a slurry of polytetrafluoroethylene particles and hard-facing particles or brazing alloy particles, as the case may be, in combination with a volatile liquid vehicle. After draining off excess vehicle, the resulting limp sheet is subjected to a rolling pressure in two mutually perpendicular directions to thereby fibrillate the resin particles to produce a biaxially oriented network of polytetrafluoroethylene fibers in which the metallic particles are dispersed. A sheet containing the hard-facing particles is then laminated to a similar sheet containing brazing particles. The resulting laminate is then cut to size and applied to the surface of the substrate.

Inventors

  • 👤 Frank T Lally

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-23 19:29
CPC Classifications
C; C23; C23C; C23C24/00; C23C24/08; C23C24/10; B; B23; B23K; B23K35/00; B23K35/02; B23K35/0222; B23K35/0244; B23K35/0233; Y; Y10; Y10T; Y10T29/00; Y10T29/49; Y10T29/4981

Claims Analysis

Total Claims: 10
Claim 1
Independent Claim 89 words
THE METHOD OF APPLYING A HARD FACING TO A SUBSTRATE WHICH COMPRISES APPLYING TO THE SURFACE OF SAID SUBSTRATE A LAMINATE COMPRISING A MAT OF BIAXIALLY ORIENTED POLYTETRAFLUOROETHYLENE FIBERS CONTAINING PARTICLES OF A HARD-FACING MATERIAL BONDED TO A MAT OF BIAXIALLY ORIENTED POLYTETRAFLUOROETHYLENE FIBERS CONTAINING PARTICLES OF A BRAZING ALLOY, AND HEATING THE LAMINATE TO A BRAZING TEMPERATURE AT WHICH SAID BRAZING ALLOY MELTS, TO THEREBY VOLATILIZE SAID POLYTETRAFLUOROETHYLENE AND FORM A COATING CONTAINING SAID PARTICLES OF HARD-FACING MATERIAL IN A MATRIX OF BRAZING ALLOY BONDED TO SAID SUBSTRATE.
Claim 2
Independent Claim 89 words
THE METHOD OF APPLYING A HARD FACING TO A SUBSTRATE WHICH COMPRISES APPLYING TO THE SURFACE OF SAID SUBSTRATE A LAMINATE COMPRISING A MAT OF BIAXIALLY ORIENTED POLYTETRAFLUOROETHYLENE FIBERS CONTAINING PARTICLES OF A HARD-FACING MATERIAL BONDED TO A MAT OF BIAXIALLY ORIENTED POLYTETRAFLUOROETHYLENE FIBERS CONTAINING PARTICLES OF A BRAZING ALLOY, AND HEATING THE LAMINATE TO A BRAZING TEMPERATURE AT WHICH SAID BRAZING ALLOY MELTS, TO THEREBY VOLATILIZE SAID POLYTETRAFLUOROETHYLENE AND FORM A COATING CONTAINING SAID PARTICLES OF HARD-FACING MATERIAL IN A MATRIX OF BRAZING ALLOY BONDED TO SAID SUBSTRATE.
Claim 3
Dependent Claim 25 words
The method of claim 1 in which the hard-facing material constitutes from 40 to 80% by volume of the mat in which it is included.
Claim 4
Dependent Claim 25 words
The method of claim 1 in which the brazing alloy constitutes from 40 to 80% by volume of the mat in which it is included.
Claim 5
Dependent Claim 13 words
The method of claim 1 in which said hard-facing material is chromium carbide.
Claim 6
Dependent Claim 21 words
The method of claim 1 in which said coating has a thickness in the range from about 0.005 to 0.150 inch.
Claim 7
Independent Claim 96 words
The method of applying a hard facing to a substrate which comprises forming a pliable sheet of hard-facing material particles and powdered polytetrafluoroethylene, fibrillating the resulting sheet to form a biaxially oriented sheet, laminating the resulting sheet to a sheet of biaxially oriented polytetrafluoroethylene containing particles of a brazing alloy, applying the resulting laminate to said substrate, and heating the laminate to a brazing temperature at which said brazing alloy melts to thereby volatilize said polytetrafluoroethylene and form a coating containing said particles of hard-facing material in a matrix of brazing alloy bonded to said substrate.
Claim 8
Independent Claim 96 words
The method of applying a hard facing to a substrate which comprises forming a pliable sheet of hard-facing material particles and powdered polytetrafluoroethylene, fibrillating the resulting sheet to form a biaxially oriented sheet, laminating the resulting sheet to a sheet of biaxially oriented polytetrafluoroethylene containing particles of a brazing alloy, applying the resulting laminate to said substrate, and heating the laminate to a brazing temperature at which said brazing alloy melts to thereby volatilize said polytetrafluoroethylene and form a coating containing said particles of hard-facing material in a matrix of brazing alloy bonded to said substrate.
Claim 9
Dependent Claim 26 words
The method of claim 6 in which said hard-facing material particles constitute from 40 to 80% by volume of the sheet in which they are included.
Claim 10
Dependent Claim 13 words
The method of claim 7 in which said hard-facing material is chromium carbide.

References Cited (Backward Citations)

US2260593A Cited
US3024128A Cited
US2979793A Cited
US3399070A Cited
US3513013A Cited
US3741788A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1978-04-07 1978-10-07 1979-04-08 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1982-04-07 1982-10-07 1983-04-08 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1986-04-07 1986-10-07 1987-04-08 $7700.00 Window Closed / Lapsed

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