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US4508113A Expired / Lapsed US ⏱️ 0.0 years remaining

Microfine fiber laminate

Assignee: FRANK EDWARD MALANEY A NJ CORP
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Filing: 1984-03-09
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Granted: 1985-04-02
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Expires: 2004-03-09
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Abstract

Abstract A water impervious laminated material is described. A preferred embodiment comprises a three-ply hydrophobic microfine fiber structure sandwiched between and fuse bonded to two layers of conjugate fibers having a low melting sheath and a high melting core. The inner ply of the hydrophobic microfine fiber structure is relatively high melting while the two outer plies of the hydrophobic microfine fiber structure film are low melting. The sheaths of the conjugate fibers have been fuse bonded to the hydrophobic microfine fiber structure at a temperature below the melt temperature of the cores of the conjugate fibers so that the cores retain their initial fiber-like integrity.

Inventors

  • 👤 Frank E. Malaney

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-23 14:17
CPC Classifications
A; A61; A61B; A61B46/00; A61B46/40; Y; Y10; Y10T; Y10T428/00; Y10T428/24; Y10T428/24942; Y10T442/00; Y10T442/60; Y10T442/608; Y10T442/614; Y10T442/637; Y10T442/659; Y10T442/668

Claims Analysis

Total Claims: 15
Claim 1
Independent Claim 190 words
A water impervious laminated material comprising an inner hydrophobic microfine fiber structure sandwiched between two layers of conjugate fibers, each of said layers of conjugate fibers having a first face and an opposite face, said conjugate fibers being composed of a lower melting component and a higher melting component, wherein a substantial proportion of the surfaces of said fibers comprises said lower melting component, said hydrophobic microfine fiber structure comprising a three-ply structure having an inner ply sandwiched between and bonded to two outer plies, each ply comprising a web of microfine fibers having a fiber diameter of up to 10 microns, said inner ply of said hydrophobic microfine fiber structure having a melt temperature higher than the melt temperatures of each of said outer plies of said hydrophobic microfine fiber structure, said lower melting components of both layers of said conjugate fibers which lie on said first face having been fuse bonded to the adjacent outer plies of said hydrophobic microfine fiber structure at a temperature below the melt temperature of said higher melting component of said conjugate fibers, so that the latter component retains its initial fiber-like integrity.
Claim 2
Dependent Claim 190 words
A water impervious laminated material comprising an inner hydrophobic microfine fiber structure sandwiched between two layers of conjugate fibers, each of said layers of conjugate fibers having a first face and an opposite face, said conjugate fibers being composed of a lower melting component and a higher melting component, wherein a substantial proportion of the surfaces of said fibers comprises said lower melting component, said hydrophobic microfine fiber structure comprising a three-ply structure having an inner ply sandwiched between and bonded to two outer plies, each ply comprising a web of microfine fibers having a fiber diameter of up to 10 microns, said inner ply of said hydrophobic microfine fiber structure having a melt temperature higher than the melt temperatures of each of said outer plies of said hydrophobic microfine fiber structure, said lower melting components of both layers of said conjugate fibers which lie on said first face having been fuse bonded to the adjacent outer plies of said hydrophobic microfine fiber structure at a temperature below the melt temperature of said higher melting component of said conjugate fibers, so that the latter component retains its initial fiber-like integrity.
Claim 3
Dependent Claim 40 words
The material of claim 1, in which the melt temperature of each of the outer layers of the hydrophobic microfine fiber structure is no more than 35° C. higher or lower than the lower melting component of said conjugate fibers.
Claim 4
Dependent Claim 28 words
The material of claim 1, in which the inner ply of said hydrophobic microfine fiber structure comprises isotactic polypropylene and the two outer plies comprise ethylene/vinyl acetate copolymer.
Claim 5
Dependent Claim 15 words
The material of claim 1, wherein the conjugate fiber is a polyethylene/polyester sheat/core bi-component fiber.
Claim 6
Dependent Claim 25 words
The material of claim 4, wherein the inner ply of the hydrophobic microfine fiber structure comprises isotactic polypropylene and the two outer plies comprise polyethylene.
Claim 7
Dependent Claim 38 words
The material of claim 1, wherein the outer plies of the hydrophobic microfine fiber structure are selected from the group consisting of ethylene/vinyl acetate copolymer, polyethylene, chlorinated polyethylene and polyvinyl chloride and may be the same or different.
Claim 8
Dependent Claim 18 words
The material of claim 6, wherein the inner ply of the hydrophobic microfine fiber structure comprises isotactic polypropylene.
Claim 9
Dependent Claim 19 words
The material of claim 1, wherein each ply of the hydrophobic microfine fiber structure was initially prepared by melt-blowing.
Claim 10
Dependent Claim 9 words
A surgical drape comprising the material of claim 1.
Claim 11
Dependent Claim 10 words
A surgical face mask comprising the material of claim 1.
Claim 12
Dependent Claim 18 words
The material of claim 1, wherein said material has been bonded by means of a heated embossing calender.
Claim 13
Dependent Claim 30 words
The material of claim 1, wherein said material has been bonded by passing the laminate through an oven while said laminate is held between two porous belts under light pressure.
Claim 14
Dependent Claim 15 words
The material of claim 1, wherein said conjugate fibers are eccentric core sheath/core bi-component fibers.
Claim 15
Dependent Claim 40 words
The material of claim 1 in which at least one of said two layers of conjugate fibers is blended with non-conjugate fusible fibers, with the proviso that said first face thereof contains a plurality of conjugate fibers in said blend.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1988-04-01 1988-10-01 1989-04-02 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1992-04-01 1992-10-01 1993-04-02 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1996-04-01 1996-10-01 1997-04-02 $7700.00 Window Closed / Lapsed

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