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US6737826B2 Expired / Lapsed US ⏱️ 0.0 years remaining

Substrate transport apparatus with multiple independent end effectors

Assignee: Brooks Automation US LLC
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Filing: 2002-07-15
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Granted: 2004-05-18
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Expires: 2022-07-15
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Abstract

Abstract A substrate processing apparatus comprising a frame, a drive section, an articulated arm, and at least one pair of end effectors. The drive section is connected to the frame. The articulated arm is connected to the drive section. The articulated arm has a shoulder and a wrist. The arm is pivotally mounted to the drive section at the shoulder. The drive section is adapted to rotate the articulated arm relative to the frame about an axis of rotation at the shoulder, and to displace the wrist relative the shoulder. The pair of end effectors is connected to the articulated arm. The pair of end effectors is pivotally jointed to the wrist of the articulated arm to rotate relative to the articulated arm about a common axis of rotation at the wrist. Each end effector is independently pivotable relative to each other about the common axis of rotation at the wrist. At least one end effector is independently pivotable about the common axis of rotation of the wrist relative to the articulated arm.

Inventors

  • 👤 Ulysses Gilchrist

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-23 06:50
CPC Classifications
B; B25; B25J; B25J18/00; B25J18/02; B25J18/04; B25J15/00; B25J15/0052; B25J9/00; B25J9/02; B25J9/04; B25J9/041; B25J9/042; B25J9/10; B25J9/104; B25J9/1045; H; H10; H10P; H10P72/00; H10P72/30; H10P72/33; H10P72/3302; Y; Y10; Y10T; Y10T74/00; Y10T74/20; Y10T74/20207; Y10T74/20305; Y10T74/20317; Y10T74/20329; Y10T74/20335

Claims Analysis

Total Claims: 35
Claim 1
Independent Claim 179 words
A substrate processing apparatus comprising: a frame; a drive section connected to the frame; an articulated arm connected to the drive section, the articulated arm having a shoulder and a wrist, the articulated arm being pivotally mounted to the drive section at the shoulder, the drive section being adapted to rotate the articulated arm relative to the frame about an axis of rotation at the shoulder, and to displace the wrist relative to the shoulder; and at least one pair of end effectors connected to the articulated arm, the at least one pair of end effectors being pivotally jointed to the wrist of the articulated arm to rotate relative to the articulated arm about a common axis of rotation at the wrist, wherein each of the at least one pair of end effectors is independently pivotable relative to each other about the common axis of rotation at the wrist and at least one of the at least one pair of end effectors is independently pivotable about the common axis of rotation at the wrist relative to the articulated arm.
Claim 2
Dependent Claim 179 words
A substrate processing apparatus comprising: a frame; a drive section connected to the frame; an articulated arm connected to the drive section, the articulated arm having a shoulder and a wrist, the articulated arm being pivotally mounted to the drive section at the shoulder, the drive section being adapted to rotate the articulated arm relative to the frame about an axis of rotation at the shoulder, and to displace the wrist relative to the shoulder; and at least one pair of end effectors connected to the articulated arm, the at least one pair of end effectors being pivotally jointed to the wrist of the articulated arm to rotate relative to the articulated arm about a common axis of rotation at the wrist, wherein each of the at least one pair of end effectors is independently pivotable relative to each other about the common axis of rotation at the wrist and at least one of the at least one pair of end effectors is independently pivotable about the common axis of rotation at the wrist relative to the articulated arm.
Claim 3
Dependent Claim 37 words
The apparatus as in claim 1 , wherein the articulated arm has an upper arm and a forearm connected to the upper arm, the at least one pair of end effectors being movably mounted to the forearm.
Claim 4
Dependent Claim 30 words
The apparatus as in claim 1 , wherein the drive section has a drive motor for independently driving each end effector of the at least one pair of end effectors.
Claim 5
Dependent Claim 27 words
The apparatus as in claim 3 , wherein each end effector is drivingly connected to the drive motor independently driving the end effector by a corresponding transmission.
Claim 6
Dependent Claim 72 words
The apparatus as in claim 1 , wherein the drive section has a co-axial shaft assembly in a drive section casing located at the shoulder of the articulated arm, and wherein the drive section has another section with at least one motor for moving the at least one of the at least one pair of end effectors, the at least one motor being located in an upper arm of the articulated arm.
Claim 7
Dependent Claim 25 words
The apparatus as in claim 5 , wherein the at least one motor is located on the upper arm proximate to the co-axial shaft assembly.
Claim 8
Dependent Claim 21 words
The apparatus as in claim 5 , wherein the upper arm has structure that substantially encases the at least one motor.
Claim 9
Dependent Claim 57 words
The apparatus as in claim 5 , wherein the upper arm supports a forearm at an elbow end of the upper arm, and wherein the upper arm has an extension section extending from the shoulder in a direction opposite from the elbow end, the at least one motor being mounted to extension section of the upper arm.
Claim 10
Dependent Claim 37 words
The apparatus as in claim 5 , wherein the upper arm has another motor mounted thereon for independently rotating another end effector of the at least one pair of end effectors about the common axis of rotation.
Claim 11
Dependent Claim 50 words
The apparatus as in claim 9 , wherein the at least one motor and the other motor are located adjacent one another in the extension section of the upper arm, drive shafts of the at least one motor and the other motor being offset and substantially parallel to each other.
Claim 12
Dependent Claim 28 words
The apparatus as in claim 9 , wherein the at least one motor and the other motor are mounted to the upper arm substantially equidistant from the shoulder.
Claim 13
Dependent Claim 108 words
A substrate transport apparatus comprising: a drive section; an upper arm connected to the drive section; a forearm movably connected to the upper arm; and at least one pair of end effectors movably connected to the forearm so that the at least one pair of end effectors is movable relative to the forearm, the at least one pair of end effectors being located on the forearm, and being operably connected to the drive section for moving the at least one pair of end effectors relative to the forearm, wherein each end effector of the at least one pair of end effectors is independently movable relative to each other.
Claim 14
Dependent Claim 108 words
A substrate transport apparatus comprising: a drive section; an upper arm connected to the drive section; a forearm movably connected to the upper arm; and at least one pair of end effectors movably connected to the forearm so that the at least one pair of end effectors is movable relative to the forearm, the at least one pair of end effectors being located on the forearm, and being operably connected to the drive section for moving the at least one pair of end effectors relative to the forearm, wherein each end effector of the at least one pair of end effectors is independently movable relative to each other.
Claim 15
Dependent Claim 33 words
The apparatus as in claim 12 , wherein at least one end effector of the at least one pair of end effectors is moved independently by the drive section relative to the forearm.
Claim 16
Dependent Claim 27 words
The apparatus as in claim 12 , wherein the at least one pair of end effectors rotate relative to the forearm about a common axis of rotation.
Claim 17
Dependent Claim 38 words
The apparatus as in claim 12 , wherein drive section has a pair of end effector drive motors, each end effector drive motor independently driving a corresponding end effector from the at least one pair of end effectors.
Claim 18
Dependent Claim 29 words
The apparatus as in claim 15 , wherein the pair of drive motors are located on the upper arm proximate a shoulder axis of rotation of the upper arm.
Claim 19
Dependent Claim 24 words
The apparatus as in claim 15 , wherein the pair of end effector drive motors are located side by side in the upper arm.
Claim 20
Dependent Claim 59 words
The apparatus as in claim 15 , wherein at least one of the pair of end effector drive motors is located on the upper arm offset from a shoulder of the upper arm, the at least one motor being offset on an opposite side of the shoulder from and elbow joint formed between the upper arm and the forearm.
Claim 21
Dependent Claim 24 words
The apparatus in claim 12 , wherein the upper arm has an extended section sized to accommodate a pair of end effector drive motors.
Claim 22
Dependent Claim 69 words
The apparatus as in claim 19 , wherein each end effector drive motor of the pair of motors has a shaft with a pulley wheel drivingly connected to a corresponding end effector of the at least one pair of end effectors, and wherein the pulley wheel on each shaft is located between an uppermost pulley wheel on the co-axial shaft assembly and a lower surface of the upper arm.
Claim 23
Dependent Claim 72 words
The apparatus as in claim 12 , wherein the upper arm has a first section extending between a shoulder of the upper arm and an elbow joint between the upper arm and forearm, and a second section extending from the first section on an opposite side of the shoulder from the first section and wherein the drive section has a pair of motors inside the second section for driving the end effectors.
Claim 24
Dependent Claim 24 words
The apparatus as in claim 21 , wherein the second section and the first section define a recess in which the forearm is located.
Claim 25
Dependent Claim 34 words
The apparatus as in claim 12 , wherein the upper has a general wedge shape accommodating converging transmissions linking the end effectors to drive motors of the drive section located in the upper arm.
Claim 26
Dependent Claim 127 words
A substrate transport apparatus comprising: a drive section having a co-axial shaft assembly; an articulated arm operably connected to the co-axial shaft assembly at a shoulder of the arm for rotating the arm about the shoulder and extending or retracting the arm relative to the shoulder; at least one pair of end effectors movably connected to the articulated arm so that each end effector of the at least one pair of end effectors is independently pivotable relative to the articulated arm about a common axis of rotation; and another drive section operably connected to the at least one pair of end effectors for moving the end effectors relative to the arm, the other drive section having at least one motor mounted on the arm proximate the shoulder.
Claim 27
Dependent Claim 127 words
A substrate transport apparatus comprising: a drive section having a co-axial shaft assembly; an articulated arm operably connected to the co-axial shaft assembly at a shoulder of the arm for rotating the arm about the shoulder and extending or retracting the arm relative to the shoulder; at least one pair of end effectors movably connected to the articulated arm so that each end effector of the at least one pair of end effectors is independently pivotable relative to the articulated arm about a common axis of rotation; and another drive section operably connected to the at least one pair of end effectors for moving the end effectors relative to the arm, the other drive section having at least one motor mounted on the arm proximate the shoulder.
Claim 28
Dependent Claim 33 words
The apparatus as in claim 24 , wherein the at least one motor is mounted on the arm on an opposite side of the shoulder from an elbow joint of the articulated arm.
Claim 29
Dependent Claim 31 words
The apparatus as in claim 24 , wherein the other drive section has a pair of motors mounted on the arm for moving the at least one pair of end effectors.
Claim 30
Dependent Claim 65 words
The apparatus as in claim 26 , wherein each motor of the pair of motors has a shaft with a pulley wheel drivingly connected to a corresponding end effector of the at least one pair of end effectors, and wherein the pulley wheel on each shaft is located between an uppermost pulley wheel on the co-axial shaft assembly and a lower surface of the arm.
Claim 31
Dependent Claim 110 words
A substrate transport apparatus comprising: a drive section; an upper arm connected to the drive section; a forearm movably connected to the upper arm; and at least one pair of end effectors movably connected to the forearm; wherein the forearm has a support member fixed thereto, the at least one pair of end effectors being movably mounted to the support member to allow each end effector of the at least one pair of end effectors to rotate independently of each other relative to the forearm, the drive section being operably connected to each end effector so that each end effector is moved independently of each other by the drive section.
Claim 32
Dependent Claim 110 words
A substrate transport apparatus comprising: a drive section; an upper arm connected to the drive section; a forearm movably connected to the upper arm; and at least one pair of end effectors movably connected to the forearm; wherein the forearm has a support member fixed thereto, the at least one pair of end effectors being movably mounted to the support member to allow each end effector of the at least one pair of end effectors to rotate independently of each other relative to the forearm, the drive section being operably connected to each end effector so that each end effector is moved independently of each other by the drive section.
Claim 33
Dependent Claim 82 words
The apparatus as in claim 28 , wherein the drive section has a drive motor for independently rotating one end effector of the at least one pair of end effectors, the drive motor being located in the upper arm and connected to the one end effector by a transmission at least part of which extends through the upper arm from one end of the upper arm located proximate a shoulder of the upper arm to an elbow end of the upper arm.
Claim 34
Dependent Claim 116 words
A substrate transport apparatus comprising: a drive section having a co-axial shaft assembly; an articulated arm operably connected to the co-axial shaft assembly at a shoulder of the arm for rotating the arm about the shoulder and extending or retracting the arm relative to the shoulder; at least one end effector movably connected to the articulated arm so that the at least one end effector is independently pivotable relative to the articulated arm about an axis of rotation; and another drive section operably connected to the at least one end effector for moving the end effector relative to the arm, the other drive section having at least one motor mounted on the arm proximate the shoulder.
Claim 35
Dependent Claim 116 words
A substrate transport apparatus comprising: a drive section having a co-axial shaft assembly; an articulated arm operably connected to the co-axial shaft assembly at a shoulder of the arm for rotating the arm about the shoulder and extending or retracting the arm relative to the shoulder; at least one end effector movably connected to the articulated arm so that the at least one end effector is independently pivotable relative to the articulated arm about an axis of rotation; and another drive section operably connected to the at least one end effector for moving the end effector relative to the arm, the other drive section having at least one motor mounted on the arm proximate the shoulder.

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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2007-05-18 2007-11-17 2008-05-18 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2011-05-18 2011-11-17 2012-05-18 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2015-05-18 2015-11-17 2016-05-18 $7700.00 Window Closed / Lapsed

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