Multicurve deflectable catheter

Claim 2

A steerable electrophysiology catheter comprising: a shaft with a first bending stiffness, the shaft having a proximal end, a distal end, and an axial lumen therebetween; a deflectable tip with a second bending stiffness less than the first bending stiffness, the deflectable tip having a proximal end secured to the distal end of the shaft, a distal end and an axial tip lumen in communication with the axial lumen of the shaft; at least one electrode secured to the deflectable tip; means for conducting current between the proximal end of the shaft and the electrode; a manipulator wire extending through the axial lumen of the shaft and the tip lumen, the manipulator wire having a distal end secured to the distal end of the deflectable tip and a proximal end near the proximal end of the shaft; an elongate, flexible stiffener element slidably disposed in the axial lumen of the shaft and the tip lumen, the stiffener element having a third bending stiffness; means at the proximal end of the shaft for applying axial force to the manipulator wire to deflect the deflectable tip into a first curvature; and means at the proximal end of the shaft for axially moving the stiffener element relative to the deflectable tip such that at least a portion of the deflectable tip assumes a second curvature.

Claim 3

The catheter of claim 1 wherein the shaft further includes means embedded in a wall thereof for reinforcing the shaft.

Claim 4

The catheter of claim 2 wherein the reinforcing means comprises a wire mesh.

Claim 5

The catheter of claim 1 wherein the stiffener element is a stiffener wire.

Claim 6

The catheter of claim 1 further comprising means for rotating the deflectable tip about a longitudinal axis without rotating the proximal end of the shaft.

Claim 7

The catheter of claim 1 further comprising: a core wire disposed in the axial lumen of the shaft and the tip lumen, the core wire having a distal end rotatably driveably coupled to the deflectable tip and a proximal end near the proximal end of the shaft; and means for exerting torque on the proximal end of the core wire so to rotate the deflectable tip about a longitudinal axis without rotating the proximal end of the shaft.

Claim 8

The catheter of claim 6 wherein the proximal end of the tip is secured to the core wire so to transmit torque from the core wire to the tip at the proximal end of the tip.

Claim 9

The catheter of claim 6 wherein the axial tip lumen of the deflectable tip comprising a first, radially offset, axial tip lumen housing the manipulator wire, a second axial tip lumen housing the stiffener element, and a third axial tip lumen, the core wire being disposed in the third axial tip lumen.

Claim 10

The catheter of claim 8 wherein the core wire has a distal portion having a cross-sectional width and thickness, the width being substantially greater than the thickness.

Claim 11

The catheter of claim 9 wherein the distal portion of the core wire has first and second sections with first and second cross-sectional widths and thicknesses.

Claim 12

The catheter of claim 9 wherein the third axial lumen has a cross-sectional width and height, the width being substantially greater than the height.

Claim 13

The catheter of claim 1 wherein the shaft includes an outer surface layer having a Durometer reading in the range of 35 D to 75 D.

Claim 14

The catheter of claim 1 wherein the deflectable tip includes an outer surface layer having a Durometer reading in the range of 30 D to 55D.

Claim 15

The catheter of claim 1 wherein the deflectable tip is deflectable about an angle of at least about 360° relative to the shaft.

Claim 16

The catheter of claim 1 further comprising a handle secured to the proximal end of the shaft, wherein the means for moving the stiffener wire and the means for applying force to the manipulator wire are coupled to the handle.

Claim 17

The catheter of claim 15 wherein the means for moving the stiffener wire comprises a first slide axially slidable on the handle and secured to the proximal end of the stiffener wire.

Claim 18

The catheter of claim 15 wherein the means for applying force to the manipulator wire comprises a slide axially slidable on the handle and secured to the proximal end of the manipulator wire.

Claim 19

The catheter of claim 17 further comprising means in the handle for adjustably applying friction to the slide so as to hold the manipulator wire in tension.

Claim 20

The catheter of claim 15 wherein the handle comprises at least two detachable sections, a first detachable section including the means for moving the stiffener wire and a second detachable section including the means for applying force to the manipulator wire.

Claim 21

The catheter of claim 19 wherein the handle further comprises a third detachable section including means for rotating the deflectable tip about a longitudinal axis without rotating the proximal end of the shaft.

Claim 22

The catheter of claim 19 wherein the first and second detachable sections comprise universal means for connecting the detachable sections to each other.

Claim 23

The catheter of claim 21 wherein the universal connecting means comprises a snap fit coupling.

Claim 26

The method of claim 23 wherein the electrically operating step is carried out by applying a current through at least the first electrode.

Claim 27

The method of claim 23 wherein the stiffener wire is translated to a position coextensive with only a proximal portion of the deflectable tip, whereby the proximal portion of the deflectable tip assumes a curvature which is different than a distal portion of the deflectable tip.

Claim 28

The method of claim 23 wherein the deflectable tip is deflected through an angle of at least 90° relative to the shaft.

Claim 29

The method of claim 23 further comprising rotating the deflectable tip about a longitudinal axis parallel to the shaft without rotating a proximal end of the shaft.

Claim 30

The method of claim 27 wherein the deflectable tip is rotated such that a distal end of the tip remains generally within a plane perpendicular to the shaft.

Claim 31

A steerable electrophysiology catheter comprising: a shaft with a first bending stiffness, the shaft having a proximal end, a distal end, and an axial lumen therebetween; a deflectable tip with a second bending stiffness less than the first bending stiffness, the deflectable tip having a proximal end secured to the distal end of the shaft, a distal end, a first radially offset axial tip lumen, a second axial tip lumen and a third axial tip lumen, each of said first, second and third axial tip lumens being in communication with the axial lumen of the shaft; at least one electrode secured to the deflectable tip; means for delivering current from the proximal end of the shaft to the electrode; a manipulator wire extending through the axial lumen of the shaft and the first axial tip lumen, the manipulator wire having a distal end secured to the distal end of the deflectable tip and a proximal end near the proximal end of the shaft; means at the proximal end of the shaft for applying axial force to the manipulator wire to deflect the deflectable tip into a first curvature; a core wire disposed in the axial lumen of the shaft and the second axial tip lumen, the core wire having a distal end secured to the distal end of the deflectable tip and a proximal end near the proximal end of the shaft; means for exerting torque on the proximal end of the core wire so to rotate the deflectable tip about a longitudinal axis without rotating the proximal end of the shaft; a stiffener wire slidably disposed in the axial lumen of the shaft and the third axial tip lumen; and means at the proximal end of the shaft for axially moving the stiffener wire relative to the deflectable tip such that at least a portion of the deflectable tip assumes a second curvature.

Claim 32

A steerable electrophysiology catheter comprising: a shaft with a first bending stiffness, the shaft having a proximal end, a distal end, and an axial lumen therebetween; a deflectable tip with a second bending stiffness less than the first bending stiffness, the deflectable tip having a proximal end secured to the distal end of the shaft, a distal end, a first radially offset axial tip lumen, a second axial tip lumen and a third axial tip lumen, each of said first, second and third axial tip lumens being in communication with the axial lumen of the shaft; at least one electrode secured to the deflectable tip; means for delivering current from the proximal end of the shaft to the electrode; a manipulator wire extending through the axial lumen of the shaft and the first axial tip lumen, the manipulator wire having a distal end secured to the distal end of the deflectable tip and a proximal end near the proximal end of the shaft; means at the proximal end of the shaft for applying axial force to the manipulator wire to deflect the deflectable tip into a first curvature; a core wire disposed in the axial lumen of the shaft and the second axial tip lumen, the core wire having a distal end secured to the distal end of the deflectable tip and a proximal end near the proximal end of the shaft; means for exerting torque on the proximal end of the core wire so to rotate the deflectable tip about a longitudinal axis without rotating the proximal end of the shaft; a stiffener wire slidably disposed in the axial lumen of the shaft and the third axial tip lumen; and means at the proximal end of the shaft for axially moving the stiffener wire relative to the deflectable tip such that at least a portion of the deflectable tip assumes a second curvature.

Claim 33

The catheter of claim 29 wherein the core wire has a distal portion having a cross-sectional width and thickness, the width being substantially greater than the thickness.

Claim 34

The catheter of claim 29 wherein the second axial lumen has a cross-sectional width and height, the width being substantially greater than the height so as to prevent rotation of the distal portion of the core wire relative to the distal tip.

Claim 35

The catheter of claim 29 wherein the proximal end of the tip is secured to the core wire so to transmit torque from the core wire to the tip at the proximal end of the tip.

Claim 36

The catheter of claim 32 wherein the distal portion of the core wire has first and second sections with first and second cross-sectional widths and thicknesses.

Claim 37

A steerable electrophysiology catheter comprising: a handle; a shaft with a first bending stiffness, the shaft having a proximal end secured to the handle, a distal end, and an axial lumen therebetween; a deflectable tip with a second bending stiffness less than the first bending stiffness, the deflectable tip having a proximal end secured to the distal end of the shaft, a distal end and an axial tip lumen in communication with the axial lumen of the shaft; at least one electrode secured to the deflectable tip; means for conducting current between the proximal end of the shaft and the electrode; a manipulator wire extending through the axial lumen of the shaft and the tip lumen, the manipulator wire having a distal end secured to the distal end of the deflectable tip and a proximal end near the proximal end of the shaft; an elongate, flexible stiffener element slidably disposed in the axial lumen of the shaft and the tip lumen, the stiffener element having a proximal end and a third bending stiffness; means, coupled to the handle, for applying axial force to the manipulator wire to deflect the deflectable tip into a first curvature; means, including a first slide axially slidable on the handle and secured to the proximal end of the stiffener wire, for axially moving the stiffener element relative to the deflectable tip such that at least a portion of the deflectable tip assumes a second curvature; the handle including an outer surface, opposite which the first slide is positioned, and an inner surface; and the stiffener element moving means including a ball and slider element secured to the first slide and positioned against the inner surface of the handle, the ball slider element having at least one low friction element in contact with the inner surface of the handle.

Claim 38

A steerable electrophysiology catheter comprising: a handle; a shaft with a first bending stiffness, the shaft having a proximal end secured to the handle, a distal end, and an axial lumen therebetween; a deflectable tip with a second bending stiffness less than the first bending stiffness, the deflectable tip having a proximal end secured to the distal end of the shaft, a distal end and an axial tip lumen in communication with the axial lumen of the shaft; at least one electrode secured to the deflectable tip; means for conducting current between the proximal end of the shaft and the electrode; a manipulator wire extending through the axial lumen of the shaft and the tip lumen, the manipulator wire having a distal end secured to the distal end of the deflectable tip and a proximal end near the proximal end of the shaft; an elongate, flexible stiffener element slidably disposed in the axial lumen of the shaft and the tip lumen, the stiffener element having a proximal end and a third bending stiffness; means, coupled to the handle, for applying axial force to the manipulator wire to deflect the deflectable tip into a first curvature; means, including a first slide axially slidable on the handle and secured to the proximal end of the stiffener wire, for axially moving the stiffener element relative to the deflectable tip such that at least a portion of the deflectable tip assumes a second curvature; the handle including an outer surface, opposite which the first slide is positioned, and an inner surface; and the stiffener element moving means including a ball and slider element secured to the first slide and positioned against the inner surface of the handle, the ball slider element having at least one low friction element in contact with the inner surface of the handle.

Claim 39

The catheter of claim 34 wherein the low friction elements are metal spherical elements.