Motor driven hand piece for a surgical tool

Claim 2

A surgical device for operating a rotatable surgical tool, said surgical device comprising: a handpiece adapted to receive said surgical tool; a drive shaft for engaging said surgical tool; a motor assembly for rotating said drive shaft about an axis; a static seal element sealed to said motor assembly to remain stationary with respect to said rotating drive shaft; a dynamic seal element sealed to said drive shaft so that said dynamic seal element rotates with said drive shaft; said stationary static seal element and said rotating dynamic seal element having mating sealing portions defining a face seal in a surface transverse to said axis of rotation of said drive shaft.

Claim 3

The surgical device of claim 1 further comprising a passageway communicating with said surgical tool to receive fluids flowing from a patient's body during surgery, said drive shaft and said motor assembly being exposed to said passageway, said face seal preventing fluid from flowing from said passageway into said motor assembly.

Claim 4

The surgical device of claim 2 further comprising: a port defined through a wall of said handpiece; a channel adjacent to said handpiece having an opening corresponding to said port; and a suction means for removing at least some of the fluids from said passageway through said port and said channel.

Claim 5

The surgical device of claim 1 wherein said surface is planar.

Claim 6

The surgical device of claim 4 wherein said planar surface is perpendicular to said axis.

Claim 7

The surgical device of claim 1 wherein said static seal element and said dynamic seal element are rings, the outer diameter of said static seal element being greater than the outer diameter of said dynamic seal element.

Claim 8

A surgical device for operating a rotatable surgical tool, said surgical device comprising: a handpiece adapted to receive said surgical tool; a drive shaft for engaging said surgical tool; a motor assembly for rotating said drive shaft about an axis; a static seal element sealed to said motor assembly to remain stationary with respect to said rotating drive shaft; a dynamic seal element sealed to said drive shaft so that said dynamic seal element rotates with said drive shaft; said stationary static seal element and said rotating dynamic seal element having mating sealing portions defining a face seal in a surface transverse to said axis of rotation of said drive shaft; and a passageway communicating with said surgical tool to receive fluids flowing from a patient's body during surgery, said drive shaft and said motor assembly being exposed to said passageway, said face seal preventing fluid from flowing from said passageway into said motor assembly.

Claim 9

A surgical device for operating a rotatable surgical tool, said surgical device comprising: a handpiece adapted to receive said surgical tool; a drive shaft for engaging said surgical tool; a motor assembly for rotating said drive shaft about an axis; a static seal element sealed to said motor assembly to remain stationary with respect to said rotating drive shaft; a dynamic seal element sealed to said drive shaft so that said dynamic seal element rotates with said drive shaft; said stationary static seal element and said rotating dynamic seal element having mating sealing portions defining a face seal in a surface transverse to said axis of rotation of said drive shaft; and a passageway communicating with said surgical tool to receive fluids flowing from a patient's body during surgery, said drive shaft and said motor assembly being exposed to said passageway, said face seal preventing fluid from flowing from said passageway into said motor assembly.

Claim 10

The surgical device of claim 7 wherein said handpiece has a housing and further comprising a seal between said static seal element and said housing to prevent said fluid from flowing past said motor assembly.

Claim 11

The surgical device of claim 8 wherein said seal comprises at least one resilient O-ring.

Claim 12

A surgical device for operating a rotatable surgical tool, said surgical device comprising: a handpiece adapted to receive said surgical tool; a drive shaft for engaging said surgical tool; a motor assembly for rotating said drive shaft about an axis; a static seal element sealed to said motor assembly; a dynamic seal element sealed to said drive shaft; a plurality of springs disposed circumferentially about said axis to bias said dynamic seal element axially against said static seal element; and said static seal element and said dynamic seal element having mating sealing portions defining a face seal in a surface transverse to said axis of rotation of said drive shaft.

Claim 13

A surgical device for operating a rotatable surgical tool, said surgical device comprising: a handpiece adapted to receive said surgical tool; a drive shaft for engaging said surgical tool; a motor assembly for rotating said drive shaft about an axis; a static seal element sealed to said motor assembly; a dynamic seal element sealed to said drive shaft; a plurality of springs disposed circumferentially about said axis to bias said dynamic seal element axially against said static seal element; and said static seal element and said dynamic seal element having mating sealing portions defining a face seal in a surface transverse to said axis of rotation of said drive shaft.

Claim 14

The surgical device of claim 10 wherein said springs are parallel to said drive shaft.

Claim 15

The surgical device of claim 10 further comprising a buffer ring disposed around said drive shaft between said springs and said dynamic seal element.

Claim 16

A surgical device for operating a rotatable surgical tool, said surgical device comprising: a handpiece adapted to receive said surgical tool; a drive shaft for engaging said surgical tool; a motor assembly for rotating said drive shaft about an axis; a static seal element sealed to said motor assembly; a dynamic seal element sealed to said drive shaft; said static seal element and said dynamic seal element having mating sealing portions defining a face seal in a surface transverse to said axis of rotation of said drive shaft; and said static seal element and said dynamic seal element being rings, the outer diameter of said static seal element being greater than the outer diameter of said dynamic seal element, said dynamic seal element defining an inward step which reduces the outer diameter of said dynamic seal element at said mating portions.

Claim 17

A surgical device for operating a rotatable surgical tool, said surgical device comprising: a handpiece adapted to receive said surgical tool; a drive shaft for engaging said surgical tool; a motor assembly for rotating said drive shaft about an axis; a static seal element sealed to said motor assembly; a dynamic seal element sealed to said drive shaft; said static seal element and said dynamic seal element having mating sealing portions defining a face seal in a surface transverse to said axis of rotation of said drive shaft; and said static seal element and said dynamic seal element being rings, the outer diameter of said static seal element being greater than the outer diameter of said dynamic seal element, said dynamic seal element defining an inward step which reduces the outer diameter of said dynamic seal element at said mating portions.

Claim 18

A surgical device for operating a rotatable surgical tool, said surgical device comprising: a handpiece adapted to receive said surgical tool; a drive shaft for engaging said surgical tool; a motor assembly for rotating said drive shaft about an axis; a static seal element sealed to said motor assembly; a dynamic seal element sealed to said drive shaft; and said static seal element and said dynamic seal element having mating sealing portions defining a face seal in a surface transverse to said axis of rotation of said drive shaft, the mating portions of said static seal element and said dynamic seal element being lapped flat to within 3 helium light bands.

Claim 19

A surgical device for operating a rotatable surgical tool, said surgical device comprising: a handpiece adapted to receive said surgical tool; a drive shaft for engaging said surgical tool; a motor assembly for rotating said drive shaft about an axis; a static seal element sealed to said motor assembly; a dynamic seal element sealed to said drive shaft; and said static seal element and said dynamic seal element having mating sealing portions defining a face seal in a surface transverse to said axis of rotation of said drive shaft, the mating portions of said static seal element and said dynamic seal element being lapped flat to within 3 helium light bands.

Claim 20

A surgical device for operating a rotatable surgical tool, said surgical device comprising: a handpiece adapted to receive said surgical tool; a drive shaft for engaging said surgical tool, a portion of said drive shaft defining a groove; a motor assembly for rotating said drive shaft about an axis; a static seal element sealed to said motor assembly; a dynamic seal element sealed to said drive shaft, a ring seal positioned within said groove to seal said drive shaft to said dynamic seal element; and said static seal element and said dynamic seal element having mating sealing portions defining a face seal in a surface transverse to said axis of rotation of said drive shaft.

Claim 21

A surgical device for operating a rotatable surgical tool, said surgical device comprising: a handpiece adapted to receive said surgical tool; a drive shaft for engaging said surgical tool, a portion of said drive shaft defining a groove; a motor assembly for rotating said drive shaft about an axis; a static seal element sealed to said motor assembly; a dynamic seal element sealed to said drive shaft, a ring seal positioned within said groove to seal said drive shaft to said dynamic seal element; and said static seal element and said dynamic seal element having mating sealing portions defining a face seal in a surface transverse to said axis of rotation of said drive shaft.

Claim 22

The surgical device of claim 15 wherein said ring seal maintains distance between said drive shaft and said dynamic seal element.

Claim 23

A surgical device for operating a rotatable surgical tool, said surgical device comprising: a handpiece adapted to receive said surgical tool; a drive shaft for engaging said surgical tool; a motor assembly for rotating said drive shaft about an axis; a static seal element sealed to said motor assembly; a dynamic seal element sealed to said drive shaft and coupled to said drive shaft through a member that is axially slidable along said drive shaft and keyed to be rotatably fixed relative to said drive shaft and said dynamic seal element; and said static seal element and said dynamic seal element having mating sealing portions defining a face seal in a surface transverse to said axis of rotation of said drive shaft.

Claim 24

A surgical device for operating a rotatable surgical tool, said surgical device comprising: a handpiece adapted to receive said surgical tool; a drive shaft for engaging said surgical tool; a motor assembly for rotating said drive shaft about an axis; a static seal element sealed to said motor assembly; a dynamic seal element sealed to said drive shaft and coupled to said drive shaft through a member that is axially slidable along said drive shaft and keyed to be rotatably fixed relative to said drive shaft and said dynamic seal element; and said static seal element and said dynamic seal element having mating sealing portions defining a face seal in a surface transverse to said axis of rotation of said drive shaft.

Claim 25

The surgical device of claim 17 further comprising a plurality of springs which bias said member toward said dynamic seal element to in turn press said dynamic seal element toward said static seal element.

Claim 26

The surgical device of claim 18 further comprising a buffer ring disposed around said drive shaft between said member and said dynamic seal element, said buffer ring acting as a resilient interface between said member and said dynamic seal element.