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US4896943A Expired / Lapsed US ⏱️ 0.0 years remaining

Encapsulated-lens retroreflective sheeting having improved cover film

Assignee: 3M Co
•
Filing: 1987-05-13
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Granted: 1990-01-30
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Expires: 2007-05-13
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Abstract

Abstract An encapsulated-lens retroreflective sheeting comprising a monolayer of lenses partially embedded in a binder layer, a specularly reflective layer underlying the lenses, and a cover film sealed to the binder layer along a network of interconnecting lines forming hermetically sealed cells within which the lenses are encapsulated and have an air interface, wherein the cover film comprises polyethylene, or polypropylene, or a copolymer comprising a major portion by weight of at least one of ethylene or propylene and a minor portion by weight of a comonomer. Such a cover film affords high flexibility, improved impact resistance, resistance to moisture absorption, and greater toughness to the retroreflective sheeting. In some embodiments the cover film is multi-layer.

Inventors

  • 👤 Howard R. Tolliver
  • 👤 Roger R. Kult
  • 👤 Terry R. Bailey
  • 👤 Arthur D. Dickson

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-23 15:38
CPC Classifications
G; G02; G02B; G02B5/00; G02B5/12; G02B5/126; G02B5/128; B; B29; B29D; B29D11/00; B29D11/00605; B29D11/00615; Y; Y10; Y10T; Y10T428/00; Y10T428/25; Y10T428/252

Claims Analysis

Total Claims: 26
Claim 1
Independent Claim 94 words
An encapsulated-lens retroreflective sheeting comprising a monolayer of lenses partially embedded in a binder layer, a specularly reflective layer underlying the lenses, and a cover film sealed to the binder layer along a network of interconnecting lines forming hermetically sealed cells within which the lenses are encapsulated and have an air interface, wherein: the cover film comprises polyethylene, or polypropylene; or a copolymer comprising a major portion by weight of at least one of ethylene or propylene and a minor portion by weight of at least one comonomer; blends of polyethylene, polypropylene, or copolymers.
Claim 2
Dependent Claim 94 words
An encapsulated-lens retroreflective sheeting comprising a monolayer of lenses partially embedded in a binder layer, a specularly reflective layer underlying the lenses, and a cover film sealed to the binder layer along a network of interconnecting lines forming hermetically sealed cells within which the lenses are encapsulated and have an air interface, wherein: the cover film comprises polyethylene, or polypropylene; or a copolymer comprising a major portion by weight of at least one of ethylene or propylene and a minor portion by weight of at least one comonomer; blends of polyethylene, polypropylene, or copolymers.
Claim 3
Dependent Claim 20 words
The sheeting of claim 1 wherein one of said comonomers is acrylic acid, methacrylic acid, vinyl acetate, or ethyl acrylate.
Claim 4
Dependent Claim 37 words
The sheeting of claim 1 wherein said cover film comprises a copolymer comprising a major portion by weight of at least one of ethylene or propylene, and a minor portion by weight of at least one comonomer.
Claim 5
Dependent Claim 15 words
The sheeting of claim 1 wherein said cover film is at least 1 mil thick.
Claim 6
Dependent Claim 18 words
The sheeting of claim 4 wherein said cover film is between about 1 mil and 10 mils thick.
Claim 7
Dependent Claim 18 words
The sheeting of claim 1 wherein said cover film is between about 2 mils and 6 mils thick.
Claim 8
Dependent Claim 22 words
The sheeting of claim 1 wherein the inner surface of said cover film is primed to improve compatibility with said binder layer.
Claim 9
Dependent Claim 13 words
The sheeting of claim 7 wherein said prime comprises a polymeric priming layer.
Claim 10
Dependent Claim 20 words
The sheeting of claim 8 wherein said polymeric priming layer is of the same polymer family as said binder layer.
Claim 11
Dependent Claim 12 words
The sheeting of claim 8 wherein said polymeric priming layer comprises aziridine.
Claim 12
Dependent Claim 11 words
The sheeting of claim 1 wherein said lenses are glass microspheres.
Claim 13
Dependent Claim 11 words
The sheeting of claim 1 wherein said cover film is multi-layer.
Claim 14
Dependent Claim 51 words
The sheeting of claim 1 wherein said cover film is dual-layer, comprising: an inner layer which comprises polyethylene, polypropylene, or a copolymer comprising a major portion by weight of at least one of ethylene or propylene and a minor portion by weight of at least one comonomer; and an outer layer.
Claim 15
Dependent Claim 37 words
The sheeting of claim 13 wherein said inner layer comprises a copolymer comprising a major portion by weight of at least one of ethylene or propylene, and a minor portion by weight of at least one comonomer.
Claim 16
Dependent Claim 37 words
The sheeting of claim 13 wherein said outer layer comprises a copolymer comprising a major portion by weight of at least one of ethylene or propylene, and a minor portion by weight of at least one comonomer.
Claim 17
Dependent Claim 11 words
The sheeting of claim 1 wherein said binder layer is white.
Claim 18
Dependent Claim 13 words
The sheeting of claim 1 wherein said binder layer contains a whitening agent.
Claim 19
Dependent Claim 12 words
The sheeting of claim 17 wherein said whitening agent is a pigment.
Claim 20
Dependent Claim 19 words
The sheeting of claim 1 wherein said binder layer is of a different polymer family from said cover film.
Claim 21
Dependent Claim 13 words
The sheeting of claim 1 wherein said cover film comprises a weathering stabilizer.
Claim 22
Dependent Claim 27 words
The sheeting of claim 20 wherein said weathering stabilizer comprises at least one of the following: antioxidant, energy quencher, hindered amine light stabilizer or ultraviolet radiation absorber.
Claim 23
Dependent Claim 12 words
The sheeting of claim 1 wherein said cover film comprises a dye.
Claim 24
Dependent Claim 17 words
The sheeting of claim 1 wherein said cover film has a transmittance of at least 75 percent.
Claim 25
Dependent Claim 17 words
The sheeting of claim 1 wherein said cover film has a transmittance of at least 85 percent.
Claim 26
Dependent Claim 18 words
The sheeting of claim 1 wherein said cover film comprises a conditioning layer on the outside surface thereof.

References Cited (Backward Citations)

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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1993-01-29 1993-07-31 1994-01-30 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1997-01-29 1997-07-31 1998-01-30 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2001-01-29 2001-07-31 2002-01-30 $7700.00 Window Closed / Lapsed

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