Sheathed composite blind rivet

Claim 1

In a composite blind rivet comprising a tubular composite body comprising reinforcement fibers encapsulated in a heat deformable resin matrix, said tubular body having a preformed head portion, a shear portion, and a portion thereof deformable to form a blind head thereon, and a mandrel extending centrally of said tubular body and having a stem portion at one end and an anvil at the other end overlying the blind head forming portion of said tubular body, said mandrel being movable axially relative to the shear and preformed head portions of said tubular body to form a blind head thereon; the improvement comprising a metallic sheath encompassing the head forming portion of said tubular body and a part of the shear portion thereof: an end of said sheath abutting an axially-disposed surface on said tubular body: and the other end of said sheath radially engaging with a radial shoulder of the anvil of said mandrel to form a closed pressure chamber encapsulating the head forming portion and said part of the shear portion of said tubular body, said other end of said sheath being axially engageable with an axially-disposed surface of the anvil of said mandrel during rivet head formation subsequent to initial axial movement of said mandrel: whereby axial displacement of the anvil of said mandrel initially axially compresses said tubular body within said pressure chamber, said compressed tubular body hydrostatically uniformly radially expanding the thin-walled section of said sheath; whereafter said sheath is mechanically axially compressed between the axially-disposed surface of the anvil of said mandrel and said axially-disposed surface of said tubular body portion; and whereupon said sheath is further controllably buckled along the thin-walled section thereof during the formation of the blind head on said rivet.

Claim 6

A method of controllably buckling radially outwardly a sheath fully encompassing the blind head forming portion of a rivet having a composite core, said sheath having a thin-walled section and a thick-walled section, said buckling method comprising the steps of: (a) compressing said composite core, whereby the thin-walled section of said sheath is hydrostatically radially expanded to initiate buckling of said sheath at the thin-walled section thereof; and (b) mechanically axially compressing said sheath subsequent to said initial hydrostatic buckling thereof, whereby further radially outward buckling of said sheath is achieved.

Claim 7

A method of controllably buckling radially outwardly a sheath fully encompassing the blind head forming portion of a rivet having a composite core, said sheath having a thin-walled section and a thick-walled section, said buckling method comprising the steps of: (a) compressing said composite core, whereby the thin-walled section of said sheath is hydrostatically radially expanded to initiate buckling of said sheath at the thin-walled section thereof; and (b) mechanically axially compressing said sheath subsequent to said initial hydrostatic buckling thereof, whereby further radially outward buckling of said sheath is achieved.

Claim 10

A method of controllably buckling radially outwardly a metallic sheath fully encompassing the blind head forming portion of a rivet having a composite core, said sheath having a thin-walled section and a thick-walled section, the thick-walled section of said sheath being axially engageable with an anvil on a mandrel extending axially therethrough, said buckling method comprising the steps of: (a) softening said composite core to facilitate the flow thereof: (b) compressing said composite core, whereby the thin-walled section of said sheath is hydrostatically radially expanded to initiate buckling of said sheath at the thinwalled section thereof: (c) axially engaging said anvil with said thick-walled section of said sheath subsequent to said initial hydrostatic buckling thereof; and (d) mechanically axially compressing said sheath, whereby further radially outward buckling of said sheath is achieved.

Claim 11

A method of controllably buckling radially outwardly a metallic sheath fully encompassing the blind head forming portion of a rivet having a composite core, said sheath having a thin-walled section and a thick-walled section, the thick-walled section of said sheath being axially engageable with an anvil on a mandrel extending axially therethrough, said buckling method comprising the steps of: (a) softening said composite core to facilitate the flow thereof: (b) compressing said composite core, whereby the thin-walled section of said sheath is hydrostatically radially expanded to initiate buckling of said sheath at the thinwalled section thereof: (c) axially engaging said anvil with said thick-walled section of said sheath subsequent to said initial hydrostatic buckling thereof; and (d) mechanically axially compressing said sheath, whereby further radially outward buckling of said sheath is achieved.