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Diamond-like film and process for producing same

Assignee: RCA Corp
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Filing: 1983-11-03
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Granted: 1985-03-12
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Expires: 2003-11-03
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Abstract

Abstract An amorphous, carbonaceous, diamond-like film and a process for producing the same is disclosed. The film has an extremely low hydrogen content and an extremely low stress, is resistant to both acids and alkalis, and adheres tenaciously to many types of substrates including glasses, plastics, metals, and semiconductors. The process for producing this film is a hybrid process using radio frequency plasma decomposition of an alkane and a pair of spaced carbon electrodes.

Inventors

  • 👤 Joseph Zelez

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-23 12:47
CPC Classifications
C; C03; C03C; C03C17/00; C03C17/22; C23; C23C; C23C16/00; C23C16/22; C23C16/26; C03C2217/00; C03C2217/20; C03C2217/28; C03C2217/282; C03C2218/00; C03C2218/10; C03C2218/15; C03C2218/152; C03C2218/153; Y; Y10; Y10T; Y10T428/00; Y10T428/30

Claims Analysis

Total Claims: 8
Claim 1
Independent Claim 170 words
A process for depositing an amorphous, carbonaceous film having a stress below 10 10 dynes/cm 2 and a hydrogen content of one or less atomic percent on a substrate in an evacuated deposition chamber having an internal pair of substantially horizontal and parallel, vertically spaced carbon electrodes, and means for applying radio frequency power to said pair of electrodes; comprising the steps of: (a) positioning said substrate on the lower electrode of said pair of electrodes; (b) stabilizing the pressure within said deposition chamber with a lower alkane containing from 1 up to about 6 carbon atoms at a pressure of from about 25 up to about 100 millitorr; (c) applying radio frequency power to said pair of electrodes; and (d) biasing the upper electrode of said pair in the range of from about -200 to about -3500 volts and said lower electrode in the range of from about 0 to about -100 volts, whereby said film deposits on said substrate by radio frequency plasma decomposition of said lower alkane.
Claim 2
Dependent Claim 170 words
A process for depositing an amorphous, carbonaceous film having a stress below 10 10 dynes/cm 2 and a hydrogen content of one or less atomic percent on a substrate in an evacuated deposition chamber having an internal pair of substantially horizontal and parallel, vertically spaced carbon electrodes, and means for applying radio frequency power to said pair of electrodes; comprising the steps of: (a) positioning said substrate on the lower electrode of said pair of electrodes; (b) stabilizing the pressure within said deposition chamber with a lower alkane containing from 1 up to about 6 carbon atoms at a pressure of from about 25 up to about 100 millitorr; (c) applying radio frequency power to said pair of electrodes; and (d) biasing the upper electrode of said pair in the range of from about -200 to about -3500 volts and said lower electrode in the range of from about 0 to about -100 volts, whereby said film deposits on said substrate by radio frequency plasma decomposition of said lower alkane.
Claim 3
Dependent Claim 23 words
A process as defined in claim 1 wherein said spacing of said parallel electrodes is from about 2 up to about 8 centimeters.
Claim 4
Dependent Claim 24 words
A process as defined in claim 1 wherein said vertical spacing of said pair of electrodes is from about 2.5 to about 6.0 centimeters.
Claim 5
Dependent Claim 25 words
A process as defined in claim 1 wherein said deposition chamber is stabilized at a pressure of from about 35 up to about 85 millitorr.
Claim 6
Dependent Claim 13 words
A process as defined in claim 1 wherein said lower alkane is n-butane.
Claim 7
Dependent Claim 24 words
A process as defined in claim 1 wherein said upper electrode is biased in the range of from about -250 to about -2500 volts.
Claim 8
Dependent Claim 24 words
A process as defined in claim 1 wherein said lower electrode is biased in the range of from about -25 to about -75 volts.

References Cited (Backward Citations)

US3961103A Cited
US4060660A Cited
DE2736514A1 Cited
DE3030454A1 Cited
GB2069008A Cited
GB2082562A Cited
GB2083841A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1988-03-11 1988-09-10 1989-03-12 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1992-03-11 1992-09-10 1993-03-12 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1996-03-11 1996-09-10 1997-03-12 $7700.00 Window Closed / Lapsed

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