Structure for in vivo implanation

Claim 2

A structure suitable for in vivo implantation in tension applications comprising a plurality of biocompatible strands, biocompatible means securing the ends of the strands, means coating the strand portion between said ends so that such strand portions have sufficient lubricity to be slidable with respect to each other, biocompatible protection means surrounding a substantial portion of said strands between their secured ends and coacting with the strands to allow spatial adjustment of their positions so that on flexing the strands move to the inside of the bend whereby each strand carries substantially all of its share of the structure loading in all positions of the implanted structure, and means on the ends of the strands for securing the structure in implanted position.

Claim 3

A structure according to claim 1 wherein said protection means includes a porous sleeve surrounding the insecured portions of said strands between said secured ends and being sufficiently flexible to allow the strands spatial adjustment of their positions.

Claim 4

A structure according to claim 2 including means on the outer surface of said sleeve which resists tissue ingrowth into the sleeve.

Claim 5

A structure according to claim 3 wherein the outer surface of said sleeve is modified to reduce the openings by resin melting therein.

Claim 6

A structure according to claim 3 wherein said sleeve includes silicone rubber filling its outer surface porosity.

Claim 7

A structure according to claim 3 wherein said sleeve has external pores which are impregnated with silicone rubber.

Claim 8

A structure according to claim 2 wherein said sleeve has an outer surface which promotes tissue ingrowth into the sleeve.

Claim 9

A structure according to claim 2 wherein said sleeve has a porosity within the range of 50 percent to 90 percent pore volume.

Claim 10

A structure according to claim 1 wherein said protection mans includes a silicone rubber sleeve surrounding the insecured portions of said strands between said secured ends and being sufficiently flexible to allow the strands spatial adjustment of their positions.

Claim 11

A structure according to claim 1 including a removable protective sheath surrounding a substantial portion of said protection means providing protection during emplacement of the structure.

Claim 12

A structure according to claim 1 including a protective skirt secured around a portion of said protection means to position said skirt at the entrance or exit of holes through bone.

Claim 13

A structure suitable for in vivo implantation comprising a biocompatible fabric, a biocompatible film being heat formed at a suitable heat forming temperature into at least a portion of said fabric, said fabric being heat stable at the heat forming temperature of said film, said fabric having a weave consisting of fibers extending in a longitudinal direction, which are disposed in twisted pairs, and fibers extending in a transverse direction, which pass through said twisted pairs, said transverse fibers being removed from said fabric which is not heat formed with said film, means coating said longitudinal fibers with a biocompatible resin to provide lubricity to said longitudinal fibers to allow spatial adjustment of their positions so that on flexing the strands move to the inside of the bend whereby each strand carries substantially all of its share of the structure loading in all positions of the implanted structure, and a protective tubular sleeve covering said longitudinal fibers.

Claim 14

A structure suitable for in vivo implantation comprising a biocompatible fabric, a biocompatible film being heat formed at a suitable heat forming temperature into at least a portion of said fabric, said fabric being heat stable at the heat forming temperature of said film, said fabric having a weave consisting of fibers extending in a longitudinal direction, which are disposed in twisted pairs, and fibers extending in a transverse direction, which pass through said twisted pairs, said transverse fibers being removed from said fabric which is not heat formed with said film, means coating said longitudinal fibers with a biocompatible resin to provide lubricity to said longitudinal fibers to allow spatial adjustment of their positions so that on flexing the strands move to the inside of the bend whereby each strand carries substantially all of its share of the structure loading in all positions of the implanted structure, and a protective tubular sleeve covering said longitudinal fibers.

Claim 15

The structure of claim 12, wherein said biocompatible resin which coats said longitudinal fibers is polytetrafluoroethylene.

Claim 16

The structure of claim 12, wherein said heat formed fabric and film with longitudinal strands extending therefrom is folded a plurality of times to form an elongate structure with bonded ends and longitudinal strands therebetween.

Claim 17

A substitute ligament comprising a biocompatible fabric, a biocompatible film being heat formed at a suitable heat forming temperature into at least a portion of said fabric, said fabric being heat stable at the heat forming temperature of said film, said fabric having a weave consisting of fibers extending in a longitudinal direction, which are disposed in twisted pairs, and fibers extending in a transverse direction, which pass through said twisted pairs, said transverse fibers being removed from said fabric which is not heat formed with said film, said longitudinal fibers being coated with polytetrafluoroethylene resin to provide lubricity to said longitudinal fibers, and a protective tubular sleeve covering said longitudinal fibers, said heat formed fabric and film with longitudinal strands extending therefrom is folded a plurality of times to form an elongate structure with bonded ends and longitudinal strands therebetween.

Claim 18

A substitute ligament comprising a biocompatible fabric, a biocompatible film being heat formed at a suitable heat forming temperature into at least a portion of said fabric, said fabric being heat stable at the heat forming temperature of said film, said fabric having a weave consisting of fibers extending in a longitudinal direction, which are disposed in twisted pairs, and fibers extending in a transverse direction, which pass through said twisted pairs, said transverse fibers being removed from said fabric which is not heat formed with said film, said longitudinal fibers being coated with polytetrafluoroethylene resin to provide lubricity to said longitudinal fibers, and a protective tubular sleeve covering said longitudinal fibers, said heat formed fabric and film with longitudinal strands extending therefrom is folded a plurality of times to form an elongate structure with bonded ends and longitudinal strands therebetween.

Claim 19

The structure of claim 12, wherein said protective tubular sleeve has a porosity within the range of 50 percent to 90 percent pore volume.

Claim 20

The structure of claim 12, wherein said protective tubular sleeve has a porosity of about 60 percent pore volume and wherein the pores of outer skin of said sleeve are substantially closed to provide a surface that prevents ingrowth of surrounding tissue when said structure is implanted.

Claim 21

The structure according to claim 17 wherein the pores in the outer skin of said sleeve are closed with silicone rubber.

Claim 22

The structure of claim 12, wherein said protective tubular sleeve has a porosity of about 60 percent pore volume, and wherein a minor portion of said pore volume resides in the exterior portion of said tubular sleeve.

Claim 23

A structure suitable for in vivo implantation comprising a biocompatible fabric, a biocompatible film being heat formed at a suitable heating forming temperature into at least a portion of said fabric, said fabric being heat stable at the heat forming temperature of said film, said fabric having a weave consisting of fibers extending in a longitudinal direction, which are disposed in twisted pairs, and fibers extending in a transverse direction, which pass through said twisted pairs, said transverse fibers being removed from said fabric which is not heat formed with said film, said fabric being folded a plurality of times to form an elongate structure wherein said heat formed film and fabric is positioned on each end of said implantable structure and wherein there is an intermediate portion of said structure not formed with said film and from which the transverse fibers have been removed, means coating said intermediate portion of said structure with biocompatible resin particles to provide lubricity to said longitudinal fibers to allow spatial adjustment of their positions so that on flexing the strands move to the inside of the bend whereby each strand carries substantially all of its share of the structure loading in all positions of the implanted structure, and a porous, protective tubular sleeve positioned over and essentially completely encapsulating said resin particle coated intermediate portion of said structure.

Claim 24

A structure suitable for in vivo implantation comprising a biocompatible fabric, a biocompatible film being heat formed at a suitable heating forming temperature into at least a portion of said fabric, said fabric being heat stable at the heat forming temperature of said film, said fabric having a weave consisting of fibers extending in a longitudinal direction, which are disposed in twisted pairs, and fibers extending in a transverse direction, which pass through said twisted pairs, said transverse fibers being removed from said fabric which is not heat formed with said film, said fabric being folded a plurality of times to form an elongate structure wherein said heat formed film and fabric is positioned on each end of said implantable structure and wherein there is an intermediate portion of said structure not formed with said film and from which the transverse fibers have been removed, means coating said intermediate portion of said structure with biocompatible resin particles to provide lubricity to said longitudinal fibers to allow spatial adjustment of their positions so that on flexing the strands move to the inside of the bend whereby each strand carries substantially all of its share of the structure loading in all positions of the implanted structure, and a porous, protective tubular sleeve positioned over and essentially completely encapsulating said resin particle coated intermediate portion of said structure.

Claim 25

The structure of claim 20, wherein said tubular sleeve comprises a polytetrafluoroethylene treated to have a porosity of about 50 percent to about 90 percent pore volume, and wherein the outer surface area of said tubular sleeve resists ingrowth of surrounding tissue when said structure is implanted.

Claim 26

The structure of claim 21, wherein said tubular sleeve has a minor portion of said pore volume residing in the exterior portion thereof.

Claim 27

The structure of claim 20, wherein said protective tubular sleeve has a porosity of about 60 percent pore volume.

Claim 28

The structure of claim 21 wherein silicone rubber is bonded to the exterior of said tubular sleeve.

Claim 29

The structure of claim 20 wherein said tubular sleeve is silicone rubber.

Claim 30

The structure of claim 20, wherein said biocompatible fabric is selected from the group consisting of a polyamide fabric, a polytetrafluoroethylene fabric and a polyester fabric, and said film is selected from the group consisting of a perfluorocarbon, a perfluoroalkoxy fluorocarbon, a high molecular weight polyethylene, a hydrohalocarbon and a halocarbon.

Claim 31

The structure of claim 20, wherein there is secured to at least a portion of the folded fiber and film portions of said structure a biocompatible porous material which promotes ingrowth of living tissue within its pores.

Claim 32

The structure of claim 27 wherein said porous material is a porous material of graphite fibers bonded with a polytetrafluoroethylene.

Claim 33

The structure of claim 27, wherein said porous material is a polyester fiber velour material.

Claim 34

The structure of claim 20, wherein said biocompatible resin particles comprises polytetrafluoroethylene.

Claim 35

A structure suitable for in vivo implantation comprising a biocompatible fabric, a biocompatible film being heat formed at a suitable heat forming temperature into a minor portion of said fabric, said fabric being heat stable at the heat forming temperature of said film, a major portion of said fabric, not heat formed with said film, comprising longitudinally extending fibers disposed in twisted pairs with no transverse fibers, means coating the portion of the longitudinal fibers with no transverse fibers with resin particles to increase the lubricity of the longitudinal fibers to allow spatial adjustment of their positions so that on flexing the strands move to the inside of the bend whereby each strand carries substantially all of its share of the structure loading in all positions of the implanted structure, said fabric being an elongated loop configuration and having a protective sleeve encapsulating a major portion of the elongated loop, said sleeve comprising a biocompatible, semi-porous material which is resistant to ingrowth of living tissue, and means on each end of said elongate loop for providing a site for attachment to tissue.

Claim 36

A structure suitable for in vivo implantation comprising a biocompatible fabric, a biocompatible film being heat formed at a suitable heat forming temperature into a minor portion of said fabric, said fabric being heat stable at the heat forming temperature of said film, a major portion of said fabric, not heat formed with said film, comprising longitudinally extending fibers disposed in twisted pairs with no transverse fibers, means coating the portion of the longitudinal fibers with no transverse fibers with resin particles to increase the lubricity of the longitudinal fibers to allow spatial adjustment of their positions so that on flexing the strands move to the inside of the bend whereby each strand carries substantially all of its share of the structure loading in all positions of the implanted structure, said fabric being an elongated loop configuration and having a protective sleeve encapsulating a major portion of the elongated loop, said sleeve comprising a biocompatible, semi-porous material which is resistant to ingrowth of living tissue, and means on each end of said elongate loop for providing a site for attachment to tissue.

Claim 37

A substitute tendon comprising a biocompatible fabric, a biocompatible film being heat formed at a suitable heat forming temperature into a minor portion of said fabric, said fabric being heat stable at the heat forming temperature of said film, a major portion of said fabric, not heat formed with said film, comprising longitudinally extending fibers disposed in twisted pairs and with no transverse fibers, means coating the portion of the longitudinal fibers having no transverse fibers with resin particles to increase the lubricity of the longitudinal fibers to allow spatial adjustment of their positions so that on flexing the strands move to the inside of the bend whereby each strand carries substantially all of its share of the structure loading in all positions of the implanted structure, said fabric being an elongated loop configuration and having a protective sleeve encapsulating a major portion of the elongated loop, said sleeve comprising a biocompatible, semi-porous material which is resistant to ingrowth of living tissue, and means on each end of said elongate loop for providing a site for attachment to tissue.

Claim 38

A substitute tendon comprising a biocompatible fabric, a biocompatible film being heat formed at a suitable heat forming temperature into a minor portion of said fabric, said fabric being heat stable at the heat forming temperature of said film, a major portion of said fabric, not heat formed with said film, comprising longitudinally extending fibers disposed in twisted pairs and with no transverse fibers, means coating the portion of the longitudinal fibers having no transverse fibers with resin particles to increase the lubricity of the longitudinal fibers to allow spatial adjustment of their positions so that on flexing the strands move to the inside of the bend whereby each strand carries substantially all of its share of the structure loading in all positions of the implanted structure, said fabric being an elongated loop configuration and having a protective sleeve encapsulating a major portion of the elongated loop, said sleeve comprising a biocompatible, semi-porous material which is resistant to ingrowth of living tissue, and means on each end of said elongate loop for providing a site for attachment to tissue.

Claim 39

The structure of claim 31, wherein said longitudinal fibers of said fabric, encapsulated within said sleeve have coated thereon a biocompatible resin.

Claim 40

The structure of claim 31, wherein said tubular sleeve is polytetrafluoroethylene having a porosity of about 50 percent to about 90 percent pore volume, and wherein the outer surface area of said tubular sleeve resists ingrowth of surrounding living tissue.

Claim 41

The structure of claim 31, wherein said biocompatible fabric is selected from the group consisting of a polyamide fabric, a polyimide fabric, a polytetrafluoroethylene fabric and a polyester fabric.