← Back to Patent Explorer
US4385093A Expired / Lapsed US ⏱️ 0.0 years remaining

Multi-component, highly porous, high strength PTFE article and method for manufacturing same

Assignee: W.L. Gore and Associates Inc
•
Filing: 1980-11-06
•
Granted: 1983-05-24
•
Expires: 2000-11-06
📄 Original PDF 🌐 Google Patents 🔄 Sync Now

Abstract

Abstract A method for producing a multi-component, porous PTFE article. Components of PTFE containing a liquid lubricant are placed in intimate contact, dried and then stretched in one or more directions. The PTFE components may optionally contain a filler. The resultant product has a virtually uninterrupted structure at the join and possesses very high bond strengths.

Inventors

  • 👤 Daniel E. Hubis

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-22 20:14
CPC Classifications
A; A61; A61L; A61L27/00; A61L27/14; A61L27/16; B; B32; B32B; B32B27/00; B32B27/32; B32B27/322; A61L27/50; A61L27/56; B29; B29C; B29C55/00; B29C55/02; B29C55/023; B32B38/00; B32B38/0012; B32B5/00; B32B5/18; C; C08; C08J; C08J5/00; C08J5/12; C08J5/121; C08J9/00; C08J9/28; B29K; B29K2027/00; B29K2027/12; B29K2027/18; B32B2038/0028; B32B2266/00; B32B2266/02; B32B2266/0214; B32B2266/025; B32B2307/00; B32B2307/50; B32B2307/514; B32B2307/518; B32B2307/52; B32B2327/00; B32B2327/12; B32B2327/18; C08J2327/00; C08J2327/02; C08J2327/12; C08J2327/18; Y; Y10; Y10S; Y10S277/00; Y10S277/935; Y10S277/944; Y10S277/945; Y10S277/946; Y10S428/00; Y10S428/91; Y10T; Y10T428/00; Y10T428/249921; Y10T428/249953; Y10T428/249981; Y10T428/249986; Y10T428/25; Y10T428/251; Y10T428/252; Y10T428/26; Y10T428/269; Y10T428/29; Y10T428/2913; Y10T428/2918; Y10T428/30; Y10T428/31504; Y10T428/3154; Y10T428/31544; Y10T428/31652; Y10T428/31663

Claims Analysis

Total Claims: 23
Claim 1
Independent Claim 57 words
A multi-layer article comprising at least two layers of porous polytetrafluoroethylene superimposed on top of one another such that said multi-layer article is thicker than any one layer there being substantially no change in porosity between said layers and the bond strength in the Z direction being equal to the Z direction strength of the individual layers.
Claim 2
Dependent Claim 57 words
A multi-layer article comprising at least two layers of porous polytetrafluoroethylene superimposed on top of one another such that said multi-layer article is thicker than any one layer there being substantially no change in porosity between said layers and the bond strength in the Z direction being equal to the Z direction strength of the individual layers.
Claim 3
Dependent Claim 28 words
The article of claim 1 in which the bond strength in the Z direction is equal to the Z direction strength of at least one of said layers.
Claim 4
Dependent Claim 23 words
The article of claim 1 in which the microstructure of said article consists of nodes interconnected by fibrils said microstructure transcending said layers.
Claim 5
Dependent Claim 11 words
The article of claim 1 having a thickness exceeding 0.0005 inch.
Claim 6
Dependent Claim 11 words
The article of claim 1 having a thickness exceeding 0.040 inch.
Claim 7
Dependent Claim 11 words
The article of claim 1 having a thickness exceeding 0.075 inch.
Claim 8
Dependent Claim 8 words
The article of claim 1 containing a filler.
Claim 9
Dependent Claim 24 words
The article of claim 1 containing a filler wherein said filler is contained in an amount between about 4.5% and about 50% by weight.
Claim 10
Dependent Claim 15 words
The article of claim 1 containing a filler wherein said filler is TiO 2 .
Claim 11
Dependent Claim 18 words
The article of claim 9 in which said TiO 2 has a mean diameter of about 20 nonometers.
Claim 12
Dependent Claim 11 words
The article of claim 8 wherein said filler is carbon black.
Claim 13
Dependent Claim 11 words
The article of claim 8 wherein said filler is activated charcoal.
Claim 14
Dependent Claim 11 words
The article of claim 8 wherein said filler is zirconium dioxide.
Claim 15
Dependent Claim 10 words
The article of claim 8 wherein said filler is asbestos.
Claim 16
Dependent Claim 11 words
The article of claim 8 wherein said filler is a pigment.
Claim 17
Dependent Claim 11 words
The article of claim 8 wherein said filler is a mica.
Claim 18
Dependent Claim 10 words
The article of claim 8 wherein said filler is glass.
Claim 19
Dependent Claim 11 words
The article of claim 8 wherein said filler is potassium titinate.
Claim 20
Dependent Claim 10 words
The article of claim 8 wherein said filler is polysiloxane.
Claim 21
Dependent Claim 17 words
The article of claim 1 which has not been heated above the crystalline melt point of polytetrafluoroethylene.
Claim 22
Dependent Claim 25 words
The article of claim 1 which has been heated above the crystalline melt point of polytetrafluoroethylene for a time sufficient to partially sinter said article.
Claim 23
Dependent Claim 25 words
The article of claim 1 which has been heated above the crystalline melt point of polytetrafluoroethylene for a time sufficient to fully sinter said article.

References Cited (Backward Citations)

US612897A Cited
US3207644A Cited
US3887761A Cited
US3953566A Cited
US3962153A Cited
US4187390A Cited
US3767500A Cited
US4061517A Cited
US4283448A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1986-05-23 1986-11-22 1987-05-24 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1990-05-23 1990-11-22 1991-05-24 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1994-05-23 1994-11-22 1995-05-24 $7700.00 Window Closed / Lapsed

Assigned Categories & Tags

No categories assigned to this patent yet.

Assign Category Tag