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US4322276A Expired / Lapsed US ⏱️ 0.0 years remaining

Method for producing an inhomogeneous film for selective reflection/transmission of solar radiation

Assignee: Bekaert NV SA
•
Filing: 1979-06-20
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Granted: 1982-03-30
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Expires: 1999-06-20
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Abstract

Abstract A sputtered thin film coating characterized by a stepwise and/or variable refractive index as a function of film depth. By means of an in-line assembly of planar magnetrons, each magnetron essentially isolated from the others but for a region of sputtering overlap, select materials and combinations of said materials with reactive gases can be continuously deposited upon a dynamic substrate whereby to obtain pre-determined refractive index gradients. Substrates coated with an inhomogeneous thin film exhibit superior non-spectral reflective characteristics particularly desirable for architectural designs and applications.

Inventors

  • 👤 Nathan K. Meckel
  • 👤 Benjamin B. Meckel

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-23 12:16
CPC Classifications
C; C23; C23C; C23C14/00; C23C14/22; C23C14/56; C03; C03C; C03C17/00; C03C17/001; C03C17/002; F; F24; F24S; F24S23/00; F24S23/70; F24S23/82; Y; Y02; Y02E; Y02E10/00; Y02E10/40

Claims Analysis

Total Claims: 6
Claim 1
Independent Claim 196 words
A method for sputtering an inhomogeneous thin film laminate upon a transparent substrate which comprises the steps of: (a) positioning a substrate upon a holder within a vacuum chamber, said chamber defined by two or more essentially isolated sub-chambers; (b) adjusting apertures through which said substrate translates into adjacent sub-chambers whereby to form regions of overlap wherein said substrate simultaneously receives sputter deposition from magnetron cathodes contained within adjacent sub-chambers; (c) positioning at least one magnetron cathode within each of said sub-chambers, said cathodes comprising material to be sputter deposited; (d) evacuating said chamber to a predetermined low pressure; (e) flushing said evacuated chamber with non-reactive gas thereby to reduce wall gas impurities contained therein; (f) back filling each of said sub-chambers to predetermined pressures with non-reactive gas; (g) further introducing reactive gas into one or more of said sub-chambers whereby predetermined atmospheres are produced within each of said sub-chambers; (h) differentially pumping said gases through said sub-chambers whereby the predetermined atmospheres within each of said sub-chambers are maintained; and (i) sequentially translating said substrate at a constant rate of speed through each of said sub-chambers whereby an inhomogeneous coating of cathode material is deposited thereon.
Claim 2
Independent Claim 196 words
A method for sputtering an inhomogeneous thin film laminate upon a transparent substrate which comprises the steps of: (a) positioning a substrate upon a holder within a vacuum chamber, said chamber defined by two or more essentially isolated sub-chambers; (b) adjusting apertures through which said substrate translates into adjacent sub-chambers whereby to form regions of overlap wherein said substrate simultaneously receives sputter deposition from magnetron cathodes contained within adjacent sub-chambers; (c) positioning at least one magnetron cathode within each of said sub-chambers, said cathodes comprising material to be sputter deposited; (d) evacuating said chamber to a predetermined low pressure; (e) flushing said evacuated chamber with non-reactive gas thereby to reduce wall gas impurities contained therein; (f) back filling each of said sub-chambers to predetermined pressures with non-reactive gas; (g) further introducing reactive gas into one or more of said sub-chambers whereby predetermined atmospheres are produced within each of said sub-chambers; (h) differentially pumping said gases through said sub-chambers whereby the predetermined atmospheres within each of said sub-chambers are maintained; and (i) sequentially translating said substrate at a constant rate of speed through each of said sub-chambers whereby an inhomogeneous coating of cathode material is deposited thereon.
Claim 3
Dependent Claim 12 words
The method according to claim 1 wherein said non-reactive gas is argon.
Claim 4
Dependent Claim 11 words
The method of claim 1 wherein said reactive gas is oxygen.
Claim 5
Dependent Claim 17 words
The method according to claim 1 wherein said substrate comprises a coil of transparent polymeric sheet material.
Claim 6
Dependent Claim 104 words
The method according to claim 1 wherein said substrate sequentially translates through predetermined atmospheres which comprise: (a) a first reactive sputtering region wherein metallic oxide is deposited upon said substrate; (b) a first overlap region wherein said substrate simultaneously receives sputter deposition from said first reactive region and a first non-reactive sputtering region; (c) a first non-reactive sputtering region wherein metal is deposited upon said substrate; (d) a second overlap region wherein said substrate simultaneously receives sputter deposition from said first non-reactive region and a second reactive sputtering region; and (e) a second reactive sputtering region wherein metallic oxide is deposited upon said substrate.

References Cited (Backward Citations)

US2799600A Cited
US3271179A Cited
US3793167A Cited
US4017661A Cited
US3945903A Cited
US3962062A Cited
US4166876A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1985-03-29 1985-09-28 1986-03-30 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1989-03-29 1989-09-28 1990-03-30 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1993-03-29 1993-09-28 1994-03-30 $7700.00 Window Closed / Lapsed

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