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US4276338A Expired / Lapsed US ⏱️ 0.0 years remaining

Absorbent article

Assignee: Procter and Gamble Co
•
Filing: 1979-05-01
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Granted: 1981-06-30
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Expires: 1999-05-01
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Abstract

Abstract An absorbent article or portion thereof comprises first and second layers joined together intimately in a generally parallel and coextensive manner. Each layer has a pattern of multiple discrete holes or regions of low density which are separated by regions of high density. The layers are aligned to minimize the number of holes or regions of low density of one layer which substantially overlap one or more holes or regions of low density of the other layer. The articles are characterized by better wicking, lower thermal conductivity and improved appearance compared to articles in which a higher degree of overlap of low density areas is noted. A process for making absorbent articles having improved wicking is also disclosed. This process is carried out by aligning the adjacent layers of the absorbent body as described above.

Inventors

  • 👤 Raymond J. Ludwa
  • 👤 Mark E. Forry
  • 👤 Marilyn M. Haugen

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-23 16:12
CPC Classifications
B; B32; B32B; B32B3/00; B32B3/26; B32B3/266; A; A61; A61F; A61F13/00; A61F13/01; A61F13/01021; A61F13/15; A61F13/15577; A61F13/20; A61F13/2051; A61F13/51; A61F13/511; A61F13/512; A61F13/513; A61F13/53; A61F13/534; A61F13/537; A61F13/5376; B32B5/00; B32B5/22; B32B5/24; B32B5/26; A61F13/2002; A61F13/202; A61F2013/00089; A61F2013/00246; A61F2013/00251; A61F2013/00361; A61F2013/00855; A61F2013/00859; A61F2013/15008; A61F2013/15048; A61F13/15203; A61F2013/15284; A61F2013/15422; A61F2013/1543; A61F2013/51355; A61F13/53708; A61F2013/53721; A61F2013/53765; A61F2013/53782; Y; Y10; Y10T; Y10T428/00; Y10T428/24; Y10T428/24273; Y10T428/24322; Y10T428/24331; Y10T428/24802; Y10T428/24826; Y10T428/24942; Y10T428/24992; Y10T428/26

Claims Analysis

Total Claims: 22
Claim 1
Independent Claim 146 words
An absorbent article with improved wicking performance comprising adjacent first and second layers maintained together intimately in a generally parallel arrangement to form a unitary structure: (A) Said first layer comprising a sheet of fibrous material having opposed major surfaces and having multiple discrete regions of low density which penetrate said first layer, and which are separated by regions of high density; (B) Said second layer comprising a sheet of fibrous material having multiple discrete regions of low density which are separated by regions of high density; wherein 0% of about 58% of the regions of low density of said first layer overlap a region of low density of said second layer; and wherein said multiple discrete regions of low density are structures selected from cavities, apertures, holes, slits, areas of widely spaced fibers, and areas of few fibers, separated by said regions of high density.
Claim 2
Dependent Claim 146 words
An absorbent article with improved wicking performance comprising adjacent first and second layers maintained together intimately in a generally parallel arrangement to form a unitary structure: (A) Said first layer comprising a sheet of fibrous material having opposed major surfaces and having multiple discrete regions of low density which penetrate said first layer, and which are separated by regions of high density; (B) Said second layer comprising a sheet of fibrous material having multiple discrete regions of low density which are separated by regions of high density; wherein 0% of about 58% of the regions of low density of said first layer overlap a region of low density of said second layer; and wherein said multiple discrete regions of low density are structures selected from cavities, apertures, holes, slits, areas of widely spaced fibers, and areas of few fibers, separated by said regions of high density.
Claim 3
Dependent Claim 44 words
The absorbent article of claim 1, wherein said first and second layers each comprise a sheet of fibrous material having opposed major faces and having multiple discrete regions of low density which penetrate said sheet, and which are separated by regions of high density.
Claim 4
Dependent Claim 20 words
The absorbent article of claim 2, wherein said first and second layers are the outside layers of said absorbent article.
Claim 5
Dependent Claim 13 words
The absorbent article of claim 3, further characterized as a two-sided wiping article.
Claim 6
Dependent Claim 52 words
The absorbent article of claim 1, wherein the adjacent discrete regions of low density of said first and second layers are separated by intervening regions of high density having a span which is at least one-half as great as the largest span of either of said adjacent discrete regions of low density.
Claim 7
Dependent Claim 27 words
The absorbent article of claim 5, wherein said low density areas comprise about 10% to about 60% of the aggregate area of said first and second layers.
Claim 8
Dependent Claim 27 words
The absorbent article of claim 6, wherein said low density areas comprise about 15% to about 30% of the aggregate area of said first and second layers.
Claim 9
Dependent Claim 77 words
The absorbent article of claim 1, wherein said high density and low density areas are further characterized as follows: (A) Said high density areas have a density of about 0.05 to 0.5 grams per cubic centimeter; (B) Said low density areas have a density of 0 to about 0.45 grams per cubic centimeter; and (C) Said high density areas have a density which is at least about 10% higher than the density of said low density areas.
Claim 10
Dependent Claim 23 words
The absorbent article of claim 8, wherein said low density regions have a density of 0 to about 0.2 grams per cubic centimeter.
Claim 11
Dependent Claim 13 words
The absorbent article of claim 1, wherein said low density regions are holes.
Claim 12
Dependent Claim 32 words
The absorbent article of claim 1, wherein said low density areas have a shortest span of at least about 1/64 inch and a longest span of no more than about 1/2 inch.
Claim 13
Dependent Claim 20 words
The absorbent article of claim 1, wherein said first and second layers are maintained in intimate relation by point bonds.
Claim 14
Dependent Claim 40 words
The absorbent article of claim 12, wherein the greatest span of each of said point bonds is no more than about 1/4 inch and wherein the smallest span of each of said point bonds is at least about 1/64 inch.
Claim 15
Dependent Claim 24 words
The absorbent article of claim 13, wherein the span between the centers of adjacent point bonds is from about 1/4 inch to 2 inches.
Claim 16
Dependent Claim 23 words
The absorbent article of claim 14 wherein said point bonds cover about 1% to about 25% of the surface area of said article.
Claim 17
Dependent Claim 30 words
The article of claim 1 wherein 0% to about 54% of the regions of low density of said first layer overlap a region of low density of said second layer.
Claim 18
Dependent Claim 31 words
The article of claim 16, wherein about 1% to about 47% of the regions of low density of said first layer overlap a region of low density of said second layer.
Claim 19
Dependent Claim 31 words
The article of claim 17, wherein about 1% to about 40% of the regions of low density of said first layer overlap a region of low density of said second layer.
Claim 20
Independent Claim 169 words
A method to manufacture a two-layer absorbent structure with improved wicking performance, comprising the steps of: (A) Providing a first layer comprising a sheet of fibrous material having opposed major faces, and further having multiple discrete regions of low density which penetrate said sheet and which are separated by regions of high density; (B) Providing a second layer comprising a sheet of fibrous material having multiple discrete regions of low density which are separated by regions of high density; (C) Placing said first layer in generally parallel relation with respect to said second layer so that the inward major face of said first layer is immediately adjacent said second layer; (D) Aligning said first layer with respect to said second layer, whereby 0% to 58% of the regions of low density of said first layer overlap a region of low density of said second layer; and (E) Bonding said first and second layers intimately together to form a unitary two-layer structure which reforms the alignment imparted in step (C).
Claim 21
Independent Claim 169 words
A method to manufacture a two-layer absorbent structure with improved wicking performance, comprising the steps of: (A) Providing a first layer comprising a sheet of fibrous material having opposed major faces, and further having multiple discrete regions of low density which penetrate said sheet and which are separated by regions of high density; (B) Providing a second layer comprising a sheet of fibrous material having multiple discrete regions of low density which are separated by regions of high density; (C) Placing said first layer in generally parallel relation with respect to said second layer so that the inward major face of said first layer is immediately adjacent said second layer; (D) Aligning said first layer with respect to said second layer, whereby 0% to 58% of the regions of low density of said first layer overlap a region of low density of said second layer; and (E) Bonding said first and second layers intimately together to form a unitary two-layer structure which reforms the alignment imparted in step (C).
Claim 22
Dependent Claim 26 words
The method of claim 19, wherein said step (D) is performed by discarding portions of randomly oriented two-layer materials which have a high percentage of overlap.

References Cited (Backward Citations)

US3017304A Cited
US3708366A Cited
US4186463A Cited
US4027672A Cited
US4144370A Cited
US4135024A Cited
US4154883A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1984-06-29 1984-12-29 1985-06-30 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1988-06-29 1988-12-29 1989-06-30 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1992-06-29 1992-12-29 1993-06-30 $7700.00 Window Closed / Lapsed

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