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US4199635A Expired / Lapsed US ⏱️ 0.0 years remaining

Fabric faced laminate panel and method of manufacture

Assignee: Gates Formed Fibre Products Inc
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Filing: 1979-04-20
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Granted: 1980-04-22
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Expires: 1999-04-20
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Abstract

Abstract The disclosure is of decorative panels and the method of their manufacture. The decorative panels are laminates of textile materials, having a decorative fabric surface. The panels of the invention are particularly advantageous in that they are economical to manufacture and exhibit a high degree of structural stability, and resistance to delamination.

Inventors

  • 👤 Roy B. Parker

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-23 11:32
CPC Classifications
B; B32; B32B; B32B5/00; B32B5/22; B32B5/24; B32B5/26; B29; B29C; B29C43/00; B29C43/02; B29C43/20; B29C43/203; B29C70/00; B29C70/04; B29C70/06; B29C70/10; B29C70/12; B29C70/28; B29C70/30; B29C70/34; B29C70/345; B32B27/00; B32B27/12; B32B5/02; B32B5/022; B32B5/06; D; D04; D04H; D04H1/00; D04H1/40; D04H1/44; D04H1/46; D04H1/48; D04H1/485; D04H1/498; D04H1/54; D04H1/558; B29C43/32; B29C43/36; B29C43/40; B29K; B29K2105/00; B29K2105/06; B29K2105/12; B29K2105/128; B29K2105/25; B29K2105/253; B29K2105/256; B29L; B29L2031/00; B29L2031/30; B29L2031/3005; B29L2031/3041; B29L2031/722; B32B2262/00; B32B2262/02; B32B2305/00; B32B2305/10; B32B2305/18; B32B2451/00; B60; B60R; B60R13/00; B60R13/02; Y; Y10; Y10T; Y10T428/00; Y10T428/23907; Y10T428/23979; Y10T442/00; Y10T442/60; Y10T442/659; Y10T442/666; Y10T442/667

Claims Analysis

Total Claims: 4
Claim 1
Independent Claim 114 words
A decorative laminate panel, which comprises; a core of non-woven, synthetic textile fibers; a first layer of heat fused synthetic, thermoplastic textile melt fibers; a second layer which comprises a film of synthetic polymeric resin; said first and second layers sandwiching the core, fibers of said first layer and the core being interengaged with each other and with the second layer, said interengagement being of the character obtained by needling; a batt of non-woven textile fibers attached to the second layer by needling; and a decorative textile fabric adhered to the outer surface of the first layer; said adherence being by anchoring of the fabric ground in the fused fibers of the first layer.
Claim 2
Dependent Claim 114 words
A decorative laminate panel, which comprises; a core of non-woven, synthetic textile fibers; a first layer of heat fused synthetic, thermoplastic textile melt fibers; a second layer which comprises a film of synthetic polymeric resin; said first and second layers sandwiching the core, fibers of said first layer and the core being interengaged with each other and with the second layer, said interengagement being of the character obtained by needling; a batt of non-woven textile fibers attached to the second layer by needling; and a decorative textile fabric adhered to the outer surface of the first layer; said adherence being by anchoring of the fabric ground in the fused fibers of the first layer.
Claim 3
Independent Claim 109 words
A method of producing a laminate panel which comprises: applying onto a continuously advancing web of melt fibers, an unconsolidated layer of synthetic textile fibers; applying a layer of melt fibers on top of said unconsolidated layer; needling said melt fiber web, said unconsolidated fiber layer and said layer of melt fibers together to form a composite web; applying a batt of non-woven textile fibers to one side of said composite web; securing said batt to said composite web by needling; applying a decorative fabric to the outer surface of the layer of melt fiber, to form an unlaminated web; and laminating the unlaminated web under heat and pressure.
Claim 4
Independent Claim 109 words
A method of producing a laminate panel which comprises: applying onto a continuously advancing web of melt fibers, an unconsolidated layer of synthetic textile fibers; applying a layer of melt fibers on top of said unconsolidated layer; needling said melt fiber web, said unconsolidated fiber layer and said layer of melt fibers together to form a composite web; applying a batt of non-woven textile fibers to one side of said composite web; securing said batt to said composite web by needling; applying a decorative fabric to the outer surface of the layer of melt fiber, to form an unlaminated web; and laminating the unlaminated web under heat and pressure.

References Cited (Backward Citations)

US3307990A Cited
US3649429A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1983-04-22 1983-10-22 1984-04-22 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1987-04-22 1987-10-22 1988-04-22 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1991-04-22 1991-10-22 1992-04-22 $7700.00 Window Closed / Lapsed

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