Method for making file teeth

Claim 1

A method of making file teeth comprising: providing a plurality of die elements each with opposed faces having substantially half of a recess thereon, assembling the plurality of die elements in a die holder so that the juxtaposed faces of said die elements form complete recesses and an anvil, positioning a strip of metal on top of said anvil and over said recesses, moving a punch downwardly on said anvil, engaging the strip of metal with the punch, tearing a portion of said metal strip by virtue of the interaction of the punch against the anvil, deforming another portion of said metal strip proximate to the torn portion so as to form depending file teeth, performing the tearing and deforming in one step, and providing the punch with a configuration substantially complimental to the recess so that the depending teeth have a thick portion proximate to the metal strip which tapers to a sharp smooth edge; further including forming a first half of the recess with a curved back surface which terminates in an inclined surface on one side of a reversible die, forming another side of the reversible die with second half recesses interrupted by intermediate portions in which the recesses have an initial vertically moderate inclined surface which continues thereafter to a deeper surface having a vertically more severe incline and providing the punch with a configuration complimental to the first half of the recess to register therewith, and opposite therefrom provide the punch with three continuous surfaces which slope towards the deeper surface of the second half recesses to provide the proper rake and clearance as well as coin all in one blow.

Claim 2

A method of making file teeth comprising: providing a plurality of die elements each with opposed faces having substantially half of a recess thereon, assembling the plurality of die elements in a die holder so that the juxtaposed faces of said die elements form complete recesses and an anvil, positioning a strip of metal on top of said anvil and over said recesses, moving a punch downwardly on said anvil, engaging the strip of metal with the punch, tearing a portion of said metal strip by virtue of the interaction of the punch against the anvil, deforming another portion of said metal strip proximate to the torn portion so as to form depending file teeth, performing the tearing and deforming in one step, and providing the punch with a configuration substantially complimental to the recess so that the depending teeth have a thick portion proximate to the metal strip which tapers to a sharp smooth edge; further including forming a first half of the recess with a curved back surface which terminates in an inclined surface on one side of a reversible die, forming another side of the reversible die with second half recesses interrupted by intermediate portions in which the recesses have an initial vertically moderate inclined surface which continues thereafter to a deeper surface having a vertically more severe incline and providing the punch with a configuration complimental to the first half of the recess to register therewith, and opposite therefrom provide the punch with three continuous surfaces which slope towards the deeper surface of the second half recesses to provide the proper rake and clearance as well as coin all in one blow.