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US4130769A Expired / Lapsed US ⏱️ 0.0 years remaining

Brushless DC motor

Assignee: Canon Inc
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Filing: 1975-10-31
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Granted: 1978-12-19
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Expires: 1995-10-31
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Abstract

Abstract A brushless motor has a rotor composed of a permanent field magnet, an armature functioning as stator and a position detecting element for detecting the positions of magnetic poles of said permanent magnet rotor and accordingly switching the electric current to an armature coil body of said stator thereby causing rotary motion of said permanent magnet rotor. Said armature coil body contains plural coils of given number of turns in a polygonal form of which at least two sides are placed parallel to the rotary axis of motor. Said coils are mutually arranged in a partially overlapping relationship to form a cylindrical body with one of said two sides being located at the internal surface of said cylindrical body while the other side is located at the external surface thereof so as to compose a coreless cylindrical armature body.

Inventors

  • 👤 Yukuo Karube

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-23 15:13
CPC Classifications
H; H02; H02K; H02K3/00; H02K3/04; H02K29/00; H02K29/06; H02K29/08; Y; Y10; Y10S; Y10S310/00; Y10S310/03

Claims Analysis

Total Claims: 17
Claim 1
Independent Claim 248 words
A brushless DC motor comprising: (a) a rotor including: a rotor shaft and a rotor permanent magnet fixed on said rotor shaft; (b) a stator including: a hollow cylindrical yoke made of soft magnetic material as a magnetic flux return path of the magnetic flux from said rotary magnet and an armature coil body formed in the shape of a hollow cylinder, wherein said armature coil body is disposed in an annular space between said rotary magnet and said yoke and is fixed on the internal surface of said yoke, said coil body comprising a plurality of coil elements each of which is of planar multiangular ring shape having two sides substantially parallel to the axis of said rotor shaft, and said coil body being constructed such that all of said coil elements are superposed on one another in such a relation that one of said two sides of each coil element appears outside, and another of said two sides of each coil element appears inside, so that a ring shape of coil body is formed, and said coil elements being fixed in a cylindrical structure; (c) a casing having end walls and supporting said rotor and stator; and (d) position detecting elements for detecting the position of magnetic poles of said rotary permanent magnet, said elements being mounted on an end wall of said casing adjacent to the end surface of said rotary permanent magnet at the place where it is not covered by said coil body.
Claim 2
Dependent Claim 248 words
A brushless DC motor comprising: (a) a rotor including: a rotor shaft and a rotor permanent magnet fixed on said rotor shaft; (b) a stator including: a hollow cylindrical yoke made of soft magnetic material as a magnetic flux return path of the magnetic flux from said rotary magnet and an armature coil body formed in the shape of a hollow cylinder, wherein said armature coil body is disposed in an annular space between said rotary magnet and said yoke and is fixed on the internal surface of said yoke, said coil body comprising a plurality of coil elements each of which is of planar multiangular ring shape having two sides substantially parallel to the axis of said rotor shaft, and said coil body being constructed such that all of said coil elements are superposed on one another in such a relation that one of said two sides of each coil element appears outside, and another of said two sides of each coil element appears inside, so that a ring shape of coil body is formed, and said coil elements being fixed in a cylindrical structure; (c) a casing having end walls and supporting said rotor and stator; and (d) position detecting elements for detecting the position of magnetic poles of said rotary permanent magnet, said elements being mounted on an end wall of said casing adjacent to the end surface of said rotary permanent magnet at the place where it is not covered by said coil body.
Claim 3
Dependent Claim 16 words
A motor according to claim 1 wherein said coil elements are of planar substantially rectangular shape.
Claim 4
Dependent Claim 16 words
A motor according to claim 1 wherein said coil elements are of planar substantially hexagonal shape.
Claim 5
Dependent Claim 20 words
A motor according to claim 1 wherein said rotary permanent magnet is magnetized in radial directions to have four poles.
Claim 6
Dependent Claim 16 words
A motor according to claim 4 wherein said armature coil body is connected in three phases.
Claim 7
Dependent Claim 20 words
A motor according to claim 1 wherein said armature coil body is fixed to said yoke through an insulating sheet.
Claim 8
Dependent Claim 41 words
A brushless DC motor according to claim 1 wherein the remaining sides of each coil element are of arc shape and wherein said coil body is of a substantially uniform thickness to provide a substantially uniform flux density to the rotor.
Claim 9
Dependent Claim 278 words
A brushless DC motor driven by a current supply from a driving circuit comprising: (a) a rotor including: a rotor shaft and a rotor permanent magnet fixed on said rotor shaft; (b) a stator including: a hollow cylindrical yoke made of soft magnetic material as a magnetic flux return path of the magnetic flux from said rotary magnet and an armature coil body formed in the shape of a hollow cylinder, wherein aid armature coil body is disposed in an annular space between said rotary magnet and said yoke and is fixed on the internal surface of said yoke, said coil body comprising a plurality of coil elements each of which is of planar multiangular ring shape having two sides substantially parallel to the axis of said rotor shaft, and said coil body being constructed such that all of said coil elements are superposed on one another in such a relation that one of said two sides of each coil element appears outside, and other of said two sides of each coil element appears inside so that a ring shape of coil body is formed, and said coil elements being fixed in a cylindrical structure; (c) a casing having end walls and supporting said rotor and stator; and (d) position detecting elements for detecting the position of magnetic poles of said rotary permanent, said elements being mounted on an end wall of said casing adjacent to the end surface of said rotary permanent magnet at the place where it is not covered by said coil body, the outputs of said detecting elements being utilized for controlling the current supply to said armature coil body by said driving circuit.
Claim 10
Dependent Claim 278 words
A brushless DC motor driven by a current supply from a driving circuit comprising: (a) a rotor including: a rotor shaft and a rotor permanent magnet fixed on said rotor shaft; (b) a stator including: a hollow cylindrical yoke made of soft magnetic material as a magnetic flux return path of the magnetic flux from said rotary magnet and an armature coil body formed in the shape of a hollow cylinder, wherein aid armature coil body is disposed in an annular space between said rotary magnet and said yoke and is fixed on the internal surface of said yoke, said coil body comprising a plurality of coil elements each of which is of planar multiangular ring shape having two sides substantially parallel to the axis of said rotor shaft, and said coil body being constructed such that all of said coil elements are superposed on one another in such a relation that one of said two sides of each coil element appears outside, and other of said two sides of each coil element appears inside so that a ring shape of coil body is formed, and said coil elements being fixed in a cylindrical structure; (c) a casing having end walls and supporting said rotor and stator; and (d) position detecting elements for detecting the position of magnetic poles of said rotary permanent, said elements being mounted on an end wall of said casing adjacent to the end surface of said rotary permanent magnet at the place where it is not covered by said coil body, the outputs of said detecting elements being utilized for controlling the current supply to said armature coil body by said driving circuit.
Claim 11
Dependent Claim 23 words
A brushless DC motor according to claim 8 wherein an insulating sheet is interposed between said coil body and said hollow cylindrical yoke.
Claim 12
Dependent Claim 17 words
A brushless DC motor according to claim 8 wherein said coil elements are of planar hexagonal shape.
Claim 13
Dependent Claim 33 words
A brushless DC motor according to claim 10 wherein said coil elements are so arranged that no more than two thicknesses of coil element occur in any radial direction of said coil body.
Claim 14
Dependent Claim 18 words
A brushless DC motor according to claim 8 wherein said coil elements are of planar substantially rectangular shape.
Claim 15
Dependent Claim 23 words
A brushless DC motor according to claim 8 wherein said rotary permanent magnet means is magnetized in radial directions to provide four poles.
Claim 16
Dependent Claim 27 words
A brushless DC motor according to claim 8 wherein said hollow cylindrical yoke comprises a plurality of rings of soft magnetic material said rings being mutually laminated.
Claim 17
Dependent Claim 16 words
A brushless DC motor according to claim 8 wherein said detecting element means include Hall elements.

References Cited (Backward Citations)

US3018395A Cited
US3529192A Cited
US3548223A Cited
US3548224A Cited
US3644765A Cited
US3541361A Cited
US3805134A Cited
US3845334A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1981-12-18 1982-06-19 1982-12-19 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1985-12-18 1986-06-19 1986-12-19 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1989-12-18 1990-06-19 1990-12-19 $7700.00 Window Closed / Lapsed

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