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US4089800A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of preparing microcapsules

Assignee: PPG Industries Inc
•
Filing: 1975-04-04
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Granted: 1978-05-16
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Expires: 1995-04-04
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Abstract

Abstract Void-containing microcapsules are prepared by a method featuring gellation of an organic polymer with the simultaneous precipitation of an organic liquid non-solvent. The method involves the preparation of a solution containing an organic polymer, a good solvent for the polymer and an organic liquid non-solvent which is miscible with the polymer solvent. The solution is then atomized into a bath containing a liquid which is miscible with the good polymer solvent but which is immiscible with the organic liquid non-solvent. The bath liquid extracts out the good polymer solvent, causing gellation of polymer around discrete droplets of the organic liquid non-solvent, which simultaneously precipitates out of the solution as the good polymer solvent is extracted, thereby producing microcapsules having encapsulated therein the non-solvent. The organic liquid non-solvent can then be removed as by evaporation to provide void-containing microcapsules. These void-containing microcapsules may be employed as opacifying agents. In addition to producing void-containing microcapsules, this method can be utilized to produce microcapsules in which pigments are entrapped in the voids or the polymeric walls of the microcapsules or in which certain non-solvents which serve a secondary function remain entrapped in the microcapsules. Such non-solvents include, for instance, vitamins, minerals, biocides, perfumes, chemical reactants, fertilizers, and the like.

Inventors

  • 👤 Rodger G. Temple

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-23 19:54
CPC Classifications
A; A61; A61Q; A61Q13/00; A01; A01N; A01N25/00; A01N25/26; A01N25/28; A61K; A61K8/00; A61K8/02; A61K8/11; A61K9/00; A61K9/48; A61K9/50; B; B01; B01J; B01J13/00; B01J13/02; B01J13/06; B01J13/12; C; C05; C05G; C05G5/00; C05G5/30; C05G5/35; A61K2800/00; A61K2800/40; A61K2800/41; A61K2800/412; Y; Y10; Y10T; Y10T428/00; Y10T428/29; Y10T428/2982; Y10T428/2989

Claims Analysis

Total Claims: 12
Claim 1
Independent Claim 125 words
A method of preparing void-containing microcapsules having a particle diameter of from about 0.1 micron to about 250 microns which comprises the steps of: (A) preparing a solution containing thermoplastic or thermosetting organic polymer, a good solvent for the polymer and an organic liquid non-solvent and wherein the weight ratio of non-solvent to solvent is from about 1:1 to about 1:100; (B) atomizing said solution into a bath containing water which is miscible with the good solvent and immiscible with the non-solvent whereby the good solvent is extracted from the solution, thereby causing gellation of the polymer around discrete droplets of the non-solvent, thereby forming microcapsules containing droplets of said liquid non-solvent; and (C) evaporating said liquid non-solvent from said microcapsules to produce void-containing microcapsules.
Claim 2
Independent Claim 125 words
A method of preparing void-containing microcapsules having a particle diameter of from about 0.1 micron to about 250 microns which comprises the steps of: (A) preparing a solution containing thermoplastic or thermosetting organic polymer, a good solvent for the polymer and an organic liquid non-solvent and wherein the weight ratio of non-solvent to solvent is from about 1:1 to about 1:100; (B) atomizing said solution into a bath containing water which is miscible with the good solvent and immiscible with the non-solvent whereby the good solvent is extracted from the solution, thereby causing gellation of the polymer around discrete droplets of the non-solvent, thereby forming microcapsules containing droplets of said liquid non-solvent; and (C) evaporating said liquid non-solvent from said microcapsules to produce void-containing microcapsules.
Claim 3
Dependent Claim 13 words
The method of claim 1 wherein the organic polymer is a thermoplastic polymer.
Claim 4
Dependent Claim 27 words
The method of claim 2, wherein the thermoplastic polymer is a thermoplastic resin selected from the group consisting of cellulose derivatives, acrylic resins, polyolefins, polyamides, and polycarbonates.
Claim 5
Dependent Claim 21 words
The method of claim 2 wherein the thermoplastic polymer is selected from the group consisting of polyalkylacrylates, polyalkylmethacrylates and mixtures thereof.
Claim 6
Dependent Claim 11 words
The method of claim 3 wherein the thermoplastic polymer is polymethylmethacrylate.
Claim 7
Dependent Claim 13 words
The method of claim 1 wherein the organic polymer is a thermosetting polymer.
Claim 8
Dependent Claim 37 words
The method of claim 6 wherein the thermosetting resin is selected from the group consisting of alkyd resins, carboxylic acid-amide interpolymers, and interpolymers of hydroxyl esters of ethylenically-unsaturated acids with at least one other polymerizable ethylenically-unsaturated monomer.
Claim 9
Dependent Claim 14 words
The method of claim 1 wherein the solution contains polymethyl methacrylate, acetone and n-heptane.
Claim 10
Dependent Claim 22 words
The method of claim 1 wherein the solution has a non-solvent to solvent weight ratio of from about 1:1 to about 1:20.
Claim 11
Dependent Claim 15 words
The method of claim 1 wherein the solution has pigment incorporated in the polymer solvent.
Claim 12
Dependent Claim 14 words
The method of claim 1 wherein the solution has pigment incorporated in the non-solvent.

References Cited (Backward Citations)

US3558507A Cited
US3691090A Cited
US3669899A Cited
US3664963A Cited
US3784391A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1981-05-15 1981-11-14 1982-05-16 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1985-05-15 1985-11-14 1986-05-16 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1989-05-15 1989-11-14 1990-05-16 $7700.00 Window Closed / Lapsed

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