Patent US3977175A successfully refreshed from Google Patents.
← Back to Patent Explorer
US3977175A Expired / Lapsed US ⏱️ 0.0 years remaining

Draw-texturing polyester yarns

Assignee: Teijin Ltd
•
Filing: 1974-12-09
•
Granted: 1976-08-31
•
Expires: 1994-12-09
📄 Original PDF 🌐 Google Patents 🔄 Sync Now

Abstract

Abstract Textured polyester yarn is prepared from multifilament yarn composed of a synthetic linear ethylene terephthalate polyester by draw-texturing at a draw ratio of 1.05 - 1.30X, using a heat-setting temperature of about 170° - 240°. Feed yarn for said draw-texturing process has (a) a break elongation of 40 - 80%, (b) a density of above 1.371 g/cm 3 , and (c) a boil-off shrinkage of less than 8%. Said feed yarn is prepared by modified melt spinning of the foregoing polyester at a speed of about 3000 - 5000 meters per minute.

Inventors

  • 👤 Hirofumi Yoshikawa
  • 👤 Isao Hamana
  • 👤 Shiro Kumakawa

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-23 14:39
CPC Classifications
D; D02; D02G; D02G1/00; D02G1/02; D02G1/0286

Claims Analysis

Total Claims: 20
Claim 1
Independent Claim 89 words
A process for producing a textured yarn from a feed yarn consisting essentially of a synthetic substantially linear ethylene terephthalate polyester multifilament containing at least 85 mol % of ethylene terephthalate units, which comprises drawing and false-twist texturing the feed yarn at a draw ratio of 1.05 - 1.30X using a heating zone having a heat-setting temperature of about 170° - 240°C, said feed yarn having (a) a break elongation of 40-80%, (b) a density of above 1.371 g/cm 3 and (c) a boil-off shrinkage of less than 8%.
Claim 2
Dependent Claim 89 words
A process for producing a textured yarn from a feed yarn consisting essentially of a synthetic substantially linear ethylene terephthalate polyester multifilament containing at least 85 mol % of ethylene terephthalate units, which comprises drawing and false-twist texturing the feed yarn at a draw ratio of 1.05 - 1.30X using a heating zone having a heat-setting temperature of about 170° - 240°C, said feed yarn having (a) a break elongation of 40-80%, (b) a density of above 1.371 g/cm 3 and (c) a boil-off shrinkage of less than 8%.
Claim 3
Dependent Claim 59 words
A process according to claim 1 wherein the feed yarn has (a) a break elongation of 50-75%, (b) a density of 1.372 - 1.395 g/cm 3 , (c) a boil-off shrinkage of 1-7%, (d) a birefringence of 0.09 14 0.14, (e) an initial modulus of 600-1100 kg/mm 2 and (f) a tenacity of 3 - 4 grams per denier.
Claim 4
Dependent Claim 55 words
A process according to claim 2 wherein the feed yarn has (a) a break elongation of 60 -70%, (b) a density of 1.373 - 1.394 g/cm 3 , (c) a boil-off shrinkage of 2 - 6%, (d) a birefringence of 0.10 ° 0.13, and (e) an initial modulus of 700 - 900 kg/mm 2 .
Claim 5
Dependent Claim 20 words
A process according to claim 1 wherein the feed yarn has a titer of 2 - 7 denier per filament.
Claim 6
Dependent Claim 31 words
A process according to claim 2 wherein the feed yarn has a strength at first yield point of 1.0 - 1.8 grams per denier and a crystal size of 30-45 angstroms.
Claim 7
Dependent Claim 15 words
A process according to claim 1 wherein the drawing and false-twist texturing are simultaneously conducted.
Claim 8
Dependent Claim 19 words
A process according to claim 1 wherein the yarn is draw-textured at a draw ratio of 1.10 - 1.25X.
Claim 9
Dependent Claim 20 words
A process according to claim 1 wherein the yarn is draw-textured at a heat-setting temperature of about 180° - 230°C.
Claim 10
Dependent Claim 45 words
A process according to claim 1 wherein the draw-textured yarn is subjected to a second heat-setting at a temperature of about 190° - 240°C and exceeding the temperature used in the initial heat setting by about 10°C, to produce an U-type low crimped textured yarn.
Claim 11
Dependent Claim 16 words
A process according to claim 9 wherein the second heat-setting temperature is about 200° - 240°C.
Claim 12
Dependent Claim 16 words
The process according to claim 9 wherein the initial heat-setting temperature is about 170° - 220°C.
Claim 13
Dependent Claim 16 words
The process according to claim 11 wherein the initial heat-setting temperature is about 180° - 210°C.
Claim 14
Dependent Claim 23 words
A process according to claim 1 wherein the heat-setting temperature is about 190° - 240°C to produce an O-type highly crimped textured yarn.
Claim 15
Dependent Claim 23 words
A process according to claim 13 wherein the heat-setting temperature is about 210° - 230°C, to produce an O-type highly crimped textured yarn.
Claim 16
Dependent Claim 106 words
A process according to claim 1 wherein the feed yarn is prepared by a modified melt-spinning process which comprises (i) extruding the synthetic linear ethylene terephthalate polyester having an intrinsic viscosity of 0.3 - 1.0 through a spinneret to form the filaments, (ii) cooling the filaments to a temperature of below (Tg + 40°C), wherein Tg means the second order transition temperature, (iii) passing the filaments through the heating zone having a length of about 100 - 200 cm heated at a temperature of about 140° - 210°C, and then (iv) winding up the obtained yarn at a speed of 2600 - 5500 meters per minute.
Claim 17
Dependent Claim 29 words
A process according to claim 15 wherein the filaments are cooled to a temperature of from (Tg - 20°C) to (Tg + 20°C) before passing through the heating zone.
Claim 18
Dependent Claim 22 words
A process according to claim 15, wherein the yarn is wound up at a speed of 3000 - 5000 meters per minute.
Claim 19
Dependent Claim 16 words
A process according to claim 15, wherein the heating zone is provided in a heating tube.
Claim 20
Dependent Claim 16 words
A process according to claim 15, wherein the heating zone is provided by a slit heater.

References Cited (Backward Citations)

US2980492A Cited
US3796036A Cited
US3708970A Cited
US3874159A Cited
US3733801A Cited
US3877213A Cited
US3910027A Cited
US3816994A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1979-08-31 1980-03-01 1980-08-31 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1983-08-31 1984-03-01 1984-08-31 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1987-08-31 1988-03-01 1988-08-31 $7700.00 Window Closed / Lapsed

Assigned Categories & Tags

No categories assigned to this patent yet.

Assign Category Tag