Claims Analysis
Total Claims: 41
Claim 1
Independent Claim
214 words
FIBROUS SHEET MATERIAL COMPRISING A SINGLE-PLY LAMINATELIKE WEB OF FIBERS HAVING A PREDOMINATE LENGTH OF LESS THAN ONE-FOURTH INCH, THE WEB HAVING A BASIS WEIGHT OF FROM ABOUT 20 TO ABOUT 100 POUNDS PER REAM OF 2,880 SQUARE FEET, THE WEB HAVING AN UNDULATING DISPOSITION DUE TO CREPING OF THE WEB AND HAVING FIRST AND SECOND STRONG, ABRASIONRESISTANT, LAMINATE-LIKE SURFACE REGIONS INTERCONNECTED BY A SOFT ABSORBENT, LAMINATE-LIKE CENTRAL CORE REGION, THE CENTRAL CORE REGION GENERALLY HAVING LESS FIBER CONCENTRATION THAN THE SURFACE REGIONS TO PROVIDE GREATER BULK, SOFTNESS AND ABSORBENCY TO THE WEB, EACH SURFACE REGION HAVING BONDING MATERIAL DISPOSED THRUGHOUT TO BOND THE FIBERS IN THAT SURFACE REGION TOGETHER INTO A STRONG NETWORK, THE BONDING MATERIAL IN EACH SURFACE REGION EXTENDING FROM ABOUT 10 PERCENT TO ABOUT 60 PERCENT THROUGH THE THICKNESS OF THE WEB AND BEING SUBSTANTIALLY UNCONNECTED TO THE BONDING MATERIAL EXTENDING INTO THE WEB FROM THE OTHER SIDE OF THE WEB, THE BONDING MATERIAL IN THE FIRST SURFACE REGION BEING DISPOSED IN A FINE SPACED-APART PATTERN OCCUPYING FROM ABOUT 15 PERCENT TO ABOUT 60 PERCENT OF THE SURFACE AREA OF THE FINISHED WEB PRODUCT ON THE FIRST SURFACE REGION SIDE OF THE WEB AND THE AREA IN THE FIRST SURFACE REGION WHERE THE BONDING MATERIAL IS DISPOSED BEING FINELY CREPED.
Claim 2
Dependent Claim
214 words
FIBROUS SHEET MATERIAL COMPRISING A SINGLE-PLY LAMINATELIKE WEB OF FIBERS HAVING A PREDOMINATE LENGTH OF LESS THAN ONE-FOURTH INCH, THE WEB HAVING A BASIS WEIGHT OF FROM ABOUT 20 TO ABOUT 100 POUNDS PER REAM OF 2,880 SQUARE FEET, THE WEB HAVING AN UNDULATING DISPOSITION DUE TO CREPING OF THE WEB AND HAVING FIRST AND SECOND STRONG, ABRASIONRESISTANT, LAMINATE-LIKE SURFACE REGIONS INTERCONNECTED BY A SOFT ABSORBENT, LAMINATE-LIKE CENTRAL CORE REGION, THE CENTRAL CORE REGION GENERALLY HAVING LESS FIBER CONCENTRATION THAN THE SURFACE REGIONS TO PROVIDE GREATER BULK, SOFTNESS AND ABSORBENCY TO THE WEB, EACH SURFACE REGION HAVING BONDING MATERIAL DISPOSED THRUGHOUT TO BOND THE FIBERS IN THAT SURFACE REGION TOGETHER INTO A STRONG NETWORK, THE BONDING MATERIAL IN EACH SURFACE REGION EXTENDING FROM ABOUT 10 PERCENT TO ABOUT 60 PERCENT THROUGH THE THICKNESS OF THE WEB AND BEING SUBSTANTIALLY UNCONNECTED TO THE BONDING MATERIAL EXTENDING INTO THE WEB FROM THE OTHER SIDE OF THE WEB, THE BONDING MATERIAL IN THE FIRST SURFACE REGION BEING DISPOSED IN A FINE SPACED-APART PATTERN OCCUPYING FROM ABOUT 15 PERCENT TO ABOUT 60 PERCENT OF THE SURFACE AREA OF THE FINISHED WEB PRODUCT ON THE FIRST SURFACE REGION SIDE OF THE WEB AND THE AREA IN THE FIRST SURFACE REGION WHERE THE BONDING MATERIAL IS DISPOSED BEING FINELY CREPED.
Claim 3
Dependent Claim
214 words
Fibrous sheet material comprising a single-ply laminate-like web of fibers having a predominate length of less than one-fourth inch, the web having a basis weight of from about 20 to about 100 pounds per ream of 2,880 square feet, the web having an undulating disposition due to creping of the web and having first and second strong, abrasion-resistant, laminate-like surface regions interconnected by a soft, absorbent, laminate-like central core region, the central core region generally having lesS fiber concentration than the surface regions to provide greater bulk, softness and absorbency to the web, each surface region having bonding material disposed throughout to bond the fibers in that surface region together into a strong network, the bonding material in each surface region extending from about 10 percent to about 60 percent through the thickness of the web and being substantially unconnected to the bonding material extending into the web from the other side of the web, the bonding material in the first surface region being disposed in a fine, spaced-apart pattern occupying from about 15 percent to about 60 percent of the surface area of the finished web product on the first surface region side of the web, and the areas in the first surface region where the bonding material is disposed being finely creped.
Claim 4
Dependent Claim
214 words
Fibrous sheet material comprising a single-ply laminate-like web of fibers having a predominate length of less than one-fourth inch, the web having a basis weight of from about 20 to about 100 pounds per ream of 2,880 square feet, the web having an undulating disposition due to creping of the web and having first and second strong, abrasion-resistant, laminate-like surface regions interconnected by a soft, absorbent, laminate-like central core region, the central core region generally having lesS fiber concentration than the surface regions to provide greater bulk, softness and absorbency to the web, each surface region having bonding material disposed throughout to bond the fibers in that surface region together into a strong network, the bonding material in each surface region extending from about 10 percent to about 60 percent through the thickness of the web and being substantially unconnected to the bonding material extending into the web from the other side of the web, the bonding material in the first surface region being disposed in a fine, spaced-apart pattern occupying from about 15 percent to about 60 percent of the surface area of the finished web product on the first surface region side of the web, and the areas in the first surface region where the bonding material is disposed being finely creped.
Claim 5
Dependent Claim
205 words
Fibrous sheet material comprising a single-ply laminate-like web of randomly oriented fibers, having a predominate length of less than one-fourth inch, the web having a basis weight of from about 20 to about 100 pounds per ream of 2,880 square feet, and having an undulating disposition due to creping of the web, the web having two strong, abrasion-resistant, laminatelike surface regions interconnected by a soft absorbent, laminatelike central core region, the central core region generally having less fiber concentration than the surface regions to provide greater bulk, softness and absorbency to the web, each surface region having bonding material disposed in a fine spaced apart pattern throughout to bond the fibers in that surface region together into a strong network, the bonding material disposed throughout the surface regions occupying from about 15 percent to about 60 percent of the surface area of the finished web product on each side of the web, and the bonding material being disposed into the web to a depth of from about 10 percent to about 40 percent of the finished web product thickness on each side of the web, and the areas in at least one of the surface regions where the bonding material is disposed being finely creped.
Claim 6
Dependent Claim
205 words
Fibrous sheet material comprising a single-ply laminate-like web of randomly oriented fibers, having a predominate length of less than one-fourth inch, the web having a basis weight of from about 20 to about 100 pounds per ream of 2,880 square feet, and having an undulating disposition due to creping of the web, the web having two strong, abrasion-resistant, laminatelike surface regions interconnected by a soft absorbent, laminatelike central core region, the central core region generally having less fiber concentration than the surface regions to provide greater bulk, softness and absorbency to the web, each surface region having bonding material disposed in a fine spaced apart pattern throughout to bond the fibers in that surface region together into a strong network, the bonding material disposed throughout the surface regions occupying from about 15 percent to about 60 percent of the surface area of the finished web product on each side of the web, and the bonding material being disposed into the web to a depth of from about 10 percent to about 40 percent of the finished web product thickness on each side of the web, and the areas in at least one of the surface regions where the bonding material is disposed being finely creped.
Claim 7
Dependent Claim
34 words
Fibrous sheet material recited in claim 2, wherein the bonding material is an elastomeric material and the areas in both of the surface regions where the bonding material has been disposed are finely creped.
Claim 8
Dependent Claim
45 words
Fibrous sheet material recited in claim 3, wherein the web is characterized overall by very low interfiber bonding strength except that created by the bonding material in the areas where the bonding material is disposed, and the central core region has split portions generally throughout.
Claim 9
Dependent Claim
20 words
Fibrous sheet material recited in claim 4, wherein the web is formed from an aqueous slurry of principally lignocellulosic fibers.
Claim 10
Dependent Claim
26 words
Fibrous sheet material as recited in claim 5, wherein the lignocellulosic fibers have been treated with a chemical debonding agent to reduce their interfiber bonding capacity.
Claim 11
Dependent Claim
37 words
Fibrous sheet material recited in claim 5, wherein the web has been formed under conditions of reduced pressing until the web was substantially dry to reduce its interfiber bonding strength by reducing the amount of interfiber contact.
Claim 12
Dependent Claim
40 words
Fibrous sheet material recited in claim 5, wherein the web has been creped uniformly over the entire surface prior to application of the bonding materials in a fine pattern, whereby interfiber bonds are disrupted and broken by the creping action.
Claim 13
Dependent Claim
16 words
Fibrous sheet material as recited in claim 5, wherein all of the fibers are lignocellulosic fibers.
Claim 14
Dependent Claim
28 words
Fibrous sheet material recited in claim 5, wherein from about 10% to about 15% of the total fiber mixture comprise relatively long fibers uniformly distributed throughout the web.
Claim 15
Dependent Claim
32 words
Fibrous sheet material recited in claim 5, wherein the bonding material disposed in each surface region extends into the web from about 15 percent to about 30 percent of the web thickness.
Claim 16
Dependent Claim
44 words
FIbrous sheet material recited in claim 11, wherein the bonding material is disposed in each surface region of the web in a discontinuous intermittent pattern so as to define a pattern of discrete areas having bonding material surrounded by areas having no bonding material.
Claim 17
Dependent Claim
46 words
Fibrous sheet material recited in claim 11, wherein the bonding material is disposed in each surface region of the web in a continuous reticular pattern so as to define a discontinuous intermittent pattern of discrete areas having no bonding material surrounded by areas having bonding material.
Claim 18
Dependent Claim
39 words
Fibrous sheet material recited in claim 13, wherein the bonding material is disposed in each surface of the web to occupy an area of from about 25 percent to about 50 percent of the surface area of the web.
Claim 19
Dependent Claim
28 words
Fibrous sheet material recited in claim 14, wherein the basis weight of the web is from about 25 to about 60 pounds per ream of 2880 square feet.
Claim 20
Dependent Claim
226 words
METHOD OF FORMING A SINGLE-PLY LAMINATE-LIKE FIBROUS WEB, COMPRISING THE STEP OF: A. PROVIDING A FIBROUS WEB OF FIBERS HAVING A PREDOMINATE LENGTH OF LESS THAN ONE-FOURTH INCH AND HAVING A BASIS WEIGHT OF FROM ABOUT 16 TO ABOUT 80 POUNDS PER REAM OF 2,880 SQUARE FEET; B. APPLYING TO THE FIRST SIDE OF THE WEB BONDING MATERIAL WHICH PENETRATES FROM ABOUT 10 PERCENT TO ABOUT 60 PERCENT THROUGH THE THICKNESS OF THE FINISHED WEB PRODUCT AND FORMS BONDED WEB PORTIONS IN WHICH FIBERS ARE BONDED TOGETHER BY THE BONDING MATERIAL TO FORM A STRONG, ABRASION-RESISTANT LAMINATE-LIKE SURFACE REGION; C. APPLYING TO THE SECOND SIDE OF THE WEB A SECOND BONDING MATERIAL IN A FINE, SPACED-APART PATTERN ARRANGEMENT WHICH COVERS BETWEEN ABOUT 15 PERCENT AND ABOUT 60 PERCENT OF THE SURFACE AREA OF THE SECOND SIDE OF THE FINISHED WEB PRODUCT AND PENETRATES FROM ABOUT 10 PERCENT TO ABOUT 60 PERCENT THROUGH THE THICKNESS OF THE FINISHED WEB PRODUCT AND WHICH DOES NOT SUBSTANTIALLY INTERCONNECT WITH THE FIRST BONDING MATERIAL AND WHICH FORMS BONDED WEB PORTIONS IN WHICH FIBERS ARE BONDED TOGETHER BY THE BONDING MATERIAL TO FORM A STRONG, ABRASION-RESISTANT, LAMINATE-LIKE SURFACE REGION; D. ADHERING THE BONDED PORTIONS OF THE SECOND SURFACE OF THE WEB TO A CREPING SURFACE BY USE OF THE SECOND BONDING MATERIAL; AND E. CREPING THE WEB FROM THE CREPING SURFACE.
Claim 21
Dependent Claim
226 words
METHOD OF FORMING A SINGLE-PLY LAMINATE-LIKE FIBROUS WEB, COMPRISING THE STEP OF: A. PROVIDING A FIBROUS WEB OF FIBERS HAVING A PREDOMINATE LENGTH OF LESS THAN ONE-FOURTH INCH AND HAVING A BASIS WEIGHT OF FROM ABOUT 16 TO ABOUT 80 POUNDS PER REAM OF 2,880 SQUARE FEET; B. APPLYING TO THE FIRST SIDE OF THE WEB BONDING MATERIAL WHICH PENETRATES FROM ABOUT 10 PERCENT TO ABOUT 60 PERCENT THROUGH THE THICKNESS OF THE FINISHED WEB PRODUCT AND FORMS BONDED WEB PORTIONS IN WHICH FIBERS ARE BONDED TOGETHER BY THE BONDING MATERIAL TO FORM A STRONG, ABRASION-RESISTANT LAMINATE-LIKE SURFACE REGION; C. APPLYING TO THE SECOND SIDE OF THE WEB A SECOND BONDING MATERIAL IN A FINE, SPACED-APART PATTERN ARRANGEMENT WHICH COVERS BETWEEN ABOUT 15 PERCENT AND ABOUT 60 PERCENT OF THE SURFACE AREA OF THE SECOND SIDE OF THE FINISHED WEB PRODUCT AND PENETRATES FROM ABOUT 10 PERCENT TO ABOUT 60 PERCENT THROUGH THE THICKNESS OF THE FINISHED WEB PRODUCT AND WHICH DOES NOT SUBSTANTIALLY INTERCONNECT WITH THE FIRST BONDING MATERIAL AND WHICH FORMS BONDED WEB PORTIONS IN WHICH FIBERS ARE BONDED TOGETHER BY THE BONDING MATERIAL TO FORM A STRONG, ABRASION-RESISTANT, LAMINATE-LIKE SURFACE REGION; D. ADHERING THE BONDED PORTIONS OF THE SECOND SURFACE OF THE WEB TO A CREPING SURFACE BY USE OF THE SECOND BONDING MATERIAL; AND E. CREPING THE WEB FROM THE CREPING SURFACE.
Claim 22
Dependent Claim
228 words
Method of forming a single-ply laminate-like fibrous web, comprising the steps of: a. providing a fibrous web of fibers having a predominate length of less than one-fourth inch and having a basis weight of from about 16 to about 80 pounds per ream of 2,880 square feet; b. applying to the first side of the web a first bonding material which penetrates from about 10 percent to about 60 percent through the thickness of the finished web product and forms bonded web portions in which fibers are bonded together by the bonding material to form a strong, abrasion-resistant laminate-like surface region; c. applying to the second side of the web a second bonding material in a fine, spaced-apart pattern arrangement which covers between about 15 percent and about 60 percent of the surface area of the second side of the finished web product and penetrates from about 10 percent to about 60 percent through the thickness of the finished web product and which does not substantially interconnect with the first bonding material and which forms bonded web portions in which fibers are bonded together by the bonding material to form a strong, abrasion-resistant, laminate-like surface region; d. adhering the bonded portions of the second surface of the web to a creping surface by use of the second bonding material; and e. creping the web from the creping surface.
Claim 23
Dependent Claim
228 words
Method of forming a single-ply laminate-like fibrous web, comprising the steps of: a. providing a fibrous web of fibers having a predominate length of less than one-fourth inch and having a basis weight of from about 16 to about 80 pounds per ream of 2,880 square feet; b. applying to the first side of the web a first bonding material which penetrates from about 10 percent to about 60 percent through the thickness of the finished web product and forms bonded web portions in which fibers are bonded together by the bonding material to form a strong, abrasion-resistant laminate-like surface region; c. applying to the second side of the web a second bonding material in a fine, spaced-apart pattern arrangement which covers between about 15 percent and about 60 percent of the surface area of the second side of the finished web product and penetrates from about 10 percent to about 60 percent through the thickness of the finished web product and which does not substantially interconnect with the first bonding material and which forms bonded web portions in which fibers are bonded together by the bonding material to form a strong, abrasion-resistant, laminate-like surface region; d. adhering the bonded portions of the second surface of the web to a creping surface by use of the second bonding material; and e. creping the web from the creping surface.
Claim 24
Dependent Claim
257 words
Method of forming a single-ply laminate-like fibrous web comprising the steps of: a. providing a web having a basis weight of from about 16 to about 80 pounds per ream of 2880 square feet of randomly oriented fibers having a predominent length of less than one-fourth inch; b. applying to the first side of the web first bonding material in a fine spaced-apart pattern arrangement which covers between about 15 percent and about 60 percent of the surface area of the finished web product and penetrates into the web to a depth of from about 10 percent to about 40 percent of the thickness of the finished web product and which forms bonded web portions in which fibers are bonded together by the bonding material to form a strong, abrasion-resistant, laminate-like surface region; c. applying to the second side of the web a second bonding material in a fine spaced-apart pattern arrangement which covers from about 15 percent to about 60 percent of the surface area of the finished web product and penetrates into the web to a depth of from about 10 percent to about 40 percent of the thickness of the finished web product and which forms bonded web portions in which fibers are bonded together by the bonding material to form a strong, abrasion-resistant, laminate-like surface region; d. adhering by use of the bonding material the areas on one side of the web where the bonding material has been disposed to a first creping surface; and e. creping the web from the creping surface.
Claim 25
Dependent Claim
257 words
Method of forming a single-ply laminate-like fibrous web comprising the steps of: a. providing a web having a basis weight of from about 16 to about 80 pounds per ream of 2880 square feet of randomly oriented fibers having a predominent length of less than one-fourth inch; b. applying to the first side of the web first bonding material in a fine spaced-apart pattern arrangement which covers between about 15 percent and about 60 percent of the surface area of the finished web product and penetrates into the web to a depth of from about 10 percent to about 40 percent of the thickness of the finished web product and which forms bonded web portions in which fibers are bonded together by the bonding material to form a strong, abrasion-resistant, laminate-like surface region; c. applying to the second side of the web a second bonding material in a fine spaced-apart pattern arrangement which covers from about 15 percent to about 60 percent of the surface area of the finished web product and penetrates into the web to a depth of from about 10 percent to about 40 percent of the thickness of the finished web product and which forms bonded web portions in which fibers are bonded together by the bonding material to form a strong, abrasion-resistant, laminate-like surface region; d. adhering by use of the bonding material the areas on one side of the web where the bonding material has been disposed to a first creping surface; and e. creping the web from the creping surface.
Claim 26
Dependent Claim
32 words
The method recited in claim 17, wheRein step (a) comprises forming the web under conditions resulting in very low interfiber bonding strength and the bonding material is characterized as an elastomeric material.
Claim 27
Dependent Claim
15 words
Method recited in claim 18, wherein steps (d) and (e) are performed before step (c).
Claim 28
Dependent Claim
47 words
Method as recited in claim 19, including the steps of: f. adhering by use of the bonding material the areas on the second side of the web where the bonding material has been disposed to a creping surface; and g. creping the web from the creping surface.
Claim 29
Dependent Claim
19 words
Method as recited in claim 20, wherein the web is formed from an aqueous slurry of principally lignocellulosic fibers.
Claim 30
Dependent Claim
30 words
Method as recited in claim 21, including the step of treating the lignocellulosic fibers with a chemical debonding agent prior to drying the web to reduce their interfiber bonding capacity.
Claim 31
Dependent Claim
35 words
Method as recited in claim 21, including the step of forming the web under conditions of reduced pressing until it is substantially dry, whereby the amount of interfiber contact and interfiber bonding strength is reduced.
Claim 32
Dependent Claim
33 words
Method as recited in claim 21, including the step of creping the web over its entire surface prior to step (b) so as to disrupt and break interfiber bonds by the creping action.
Claim 33
Dependent Claim
14 words
Method recited in claim 21, wherein the web is formed from all lignocellulosic fibers.
Claim 34
Dependent Claim
18 words
Method recited in claim 21, wherein the web includes from 10 percent to 15 percent relatively long fibers.
Claim 35
Dependent Claim
36 words
Method recited in claim 21, wherein the bonding material applied to each side of the web penetrates into the web from about 15 percent to about 30 percent of the thickness of the finished web product.
Claim 36
Dependent Claim
41 words
Method recited in claim 27, wherein the bonding material is applied to both sides of the web in a discontinuous intermittent pattern so as to define a pattern of discrete areas having bonding materials surrounded by areas having no bonding material.
Claim 37
Dependent Claim
43 words
Method recited in claim 27, wherein the bonding material is applied to both sides of the web in a continuous reticular pattern so as to define a discontinuous intermittent pattern of discrete areas having no bonding materials surrounded by areas having bonding material.
Claim 38
Dependent Claim
45 words
Method recited in claim 29, wherein the bonding material is applied to each side of the web in a pattern which causes the bonding material to occupy from about 25 percent to about 50 percent of the finished web product surface area on each side.
Claim 39
Dependent Claim
30 words
Method recited in claim 30, wherein the basis weight of the web formed in step (a) is from about 22 to about 45 pounds per ream of 2880 square feet.
Claim 40
Dependent Claim
28 words
Fibrous sheet material recited in claim 1, wherein the sheet material has a basis weight of from about 20 to 100 pounds per ream of 2880 square feet.
Claim 41
Dependent Claim
36 words
Fibrous sheet material recited in claim 2, wherein the total bonding material disposed in both surface regions is from about 3 percent to about 20 percent of the dry fiber weight of the finished web product.