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US3853721A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for electrolysing brine

Assignee: PPG Industries Inc
•
Filing: 1972-10-24
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Granted: 1974-12-10
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Expires: 1992-10-24
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Abstract

Abstract Novel diaphragms for use in chlor-alkali cells are disclosed. The diaphragms are electrolyte-permeable, asbestos diaphragms having an organic, ion exchange resin contained therein. Also disclosed is the electrolysis of brines in an electrolytic cell having such a diaphragm and a method of preparing and installing such diaphragms. Additionally, there is also disclosed a particularly adherent fluorocarbon coating on asbestos.

Inventors

  • 👤 W Darlington
  • 👤 R Foster

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-23 15:30
CPC Classifications
C; C25; C25B; C25B13/00; C25B13/04; C25B13/08; C25B1/00; C25B1/01; C25B1/34; C25B1/46; C25B13/05; C25B13/06

Claims Analysis

Total Claims: 12
Claim 1
Independent Claim 117 words
IN A PROCESS FOR ELECTRLYZING ALKALI METAL CHLORIDE BRINES IN AN ELECTRLYTIC CELL HAVING AN ANOLYTTE COMPARTMENT AND A CATHOLYTE COMPARTMENT SEPARATED THEREFROM BY AN ALKALI METAL CHLORIDE BRINE PERMEABLE, FLUOROCARBON RESIN CONTAINING, ASBESTOS DISPHRAGM, WHEREIN ALKALI METAL CHLORIDE BRINE IS FED TO SAID CELL AND CATHOLYTE LIQUOR CONTAINING ALKALI METAL CHLORIDE AND ALKALI METAL HYDROXIDE IS RECOVERED FROM SAID CELL, THE IMPROVEMENT WHEREIN SAID DISPHRAGM CONTAINS FROM ABOUT 0.01 TO ABOUT 22 WEIGHT PERCENT OF FLUOROCARBON RESIN, THE FLUOROCARBON RESIN BEING DISPERSED INTO THE DIAPHRAGM TO A DEPTH OF AT LEAST 0.08 INCH FROM ONE SURFACE THEREOF, SAID FLUOROCARBON RESIN PROVIDING A COATING ON INDIVIDUAL ABSESTOS FIBER BUNDLES, AND SAID FLUOROCARBON RESIN HAVING THE EMPIRICAL FORMULA:
Claim 2
Dependent Claim 117 words
IN A PROCESS FOR ELECTRLYZING ALKALI METAL CHLORIDE BRINES IN AN ELECTRLYTIC CELL HAVING AN ANOLYTTE COMPARTMENT AND A CATHOLYTE COMPARTMENT SEPARATED THEREFROM BY AN ALKALI METAL CHLORIDE BRINE PERMEABLE, FLUOROCARBON RESIN CONTAINING, ASBESTOS DISPHRAGM, WHEREIN ALKALI METAL CHLORIDE BRINE IS FED TO SAID CELL AND CATHOLYTE LIQUOR CONTAINING ALKALI METAL CHLORIDE AND ALKALI METAL HYDROXIDE IS RECOVERED FROM SAID CELL, THE IMPROVEMENT WHEREIN SAID DISPHRAGM CONTAINS FROM ABOUT 0.01 TO ABOUT 22 WEIGHT PERCENT OF FLUOROCARBON RESIN, THE FLUOROCARBON RESIN BEING DISPERSED INTO THE DIAPHRAGM TO A DEPTH OF AT LEAST 0.08 INCH FROM ONE SURFACE THEREOF, SAID FLUOROCARBON RESIN PROVIDING A COATING ON INDIVIDUAL ABSESTOS FIBER BUNDLES, AND SAID FLUOROCARBON RESIN HAVING THE EMPIRICAL FORMULA:
Claim 3
Dependent Claim 20 words
The process of claim 1 wherein said diaphragm contains from about 0.3 to about 7.0 weight percent of fluorocarbon resin.
Claim 4
Dependent Claim 26 words
The of claim ofclaim 1 wherein said fluorocarbon resin is dispersed into said diaphragm to a depth of at least 0.15 inch from one surface thereof.
Claim 5
Dependent Claim 26 words
The process of claim 1 wherein said diaphragm contains from about 0.01 gram to about 10 grams of fluorocarbon resin per square foot of diaphragm area.
Claim 6
Dependent Claim 55 words
The process of claim 1 wherein brine containing from about 280 to about 315 grams per liter of sodium chloride is fed to said cell and a catholyte liquor containing from about 7 to about 15 weight percent sodium chloride and about 10 to about 15 weight percent sodium hydroxide is recovered from said cell.
Claim 7
Independent Claim 58 words
A method of reducing the voltage drop across a sodium chloride brine permeable, fluorocarbon containing, asbestos diaphragm of a chlor-alkali cell while maintaining its physical strength during its use over extended periods of electrolysis, said method comprising providing as the fluorocarbon from about 0.01 to 22 weight percent basis total diaphragm, a hydrophilic fluorocarbon having the empirical formula:
Claim 8
Independent Claim 58 words
A method of reducing the voltage drop across a sodium chloride brine permeable, fluorocarbon containing, asbestos diaphragm of a chlor-alkali cell while maintaining its physical strength during its use over extended periods of electrolysis, said method comprising providing as the fluorocarbon from about 0.01 to 22 weight percent basis total diaphragm, a hydrophilic fluorocarbon having the empirical formula:
Claim 9
Dependent Claim 20 words
The method of claim 6 wherein said diaphgram contains from about 0.3 to about 7.0 weight percent of hydrophilic fluorocarbon.
Claim 10
Dependent Claim 26 words
The method of claim 6 wherein said diaphgram contains from about 0.01 gram to about 10.0 grams of hydrophilic fluorocarbon per square foot of diaphragm area.
Claim 11
Dependent Claim 26 words
The method of claim 6 wherein said hydrophilic fluorocarbon is dispersed into said diaphragm to a depth of at least 0.08 inch from one surface thereof.
Claim 12
Dependent Claim 26 words
The method of claim 9 wherein said hydrophilic fluorocarbon is dispersed into said diaphragm to a depth of at least 0.15 inch from one surface thereof.

References Cited (Backward Citations)

US723398A Cited
US3282875A Cited
US3402113A Cited
US3694281A Cited
US3657104A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1977-12-09 1978-06-10 1978-12-10 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1981-12-09 1982-06-10 1982-12-10 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1985-12-09 1986-06-10 1986-12-10 $7700.00 Window Closed / Lapsed

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