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Catalysts for polymerizing alpha-olefins

Assignee: Montedison SpA
•
Filing: 1979-02-08
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Granted: 1982-12-07
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Expires: 1999-02-08
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Abstract

Abstract ABSTRACT OF THE DISCLOSURE New and improved catalysts for polymerizing alpha-olefins of formula CH2 = CHR in which R is a C1 to C6 alkyl, more particularly propylene, mixtures of the alpha-olefins, and mixtures thereof with ethylene are disclosed. The catalysts are prepared form Al alkyl compounds and a solid product including a Mg dihalide and reaction products of said halide with at least one Ti compound and an electron donor compound which is an ester of and organic or inorganic oxygenated acid. The improvement consists in providing catalysts prepared from components (a) and (b) molar ratios between the alkyl Al compound and the Ti compound of component (a) in the range of from 1 to 30, preferably from 2 to 20, and in which if the alkyl Al compound is complexed with an electron donor compound, the latter is used in reduced amounts such that at least 85% of the alkyl Al compound is in a form not combined with an electron donor compound, i.e., catalysts which are highly active and highly sterospecific but which involve a lower consumption of alkyl Al compound with respect to the Ti compound than has been required in the case of various prior art catalysts and which make it possible to use a lower amount of electron donors compound complexed with the Al alkyl compound.

Inventors

  • 👤 Enrico Albizzati
  • 👤 Enzo Giannetti

Bibliographic Details

Application Number —
Jurisdiction CA
Data Source google_patents
Last Synchronized 2026-10-23 11:35
CPC Classifications
C; C08; C08F; C08F4/00; C08F4/02; C08F4/022; C08F10/00

Claims Analysis

Total Claims: 11
Claim 1
Independent Claim 339 words
Catalysts for polymerizing alpha-olefins CH2 = CHR, in which R is an alkyl radical having 1 to 6 carbon atoms, mixtures thereof, and mixtures thereof with ethylene, including the product of the reaction between at least the following two components: (a) a solid product comprising a Mg dihalide and complexes of said halide with at least a Ti compound and an electron donor compound selected from the group consisting of the esters of the organic and inorganic oxygenated acids, the anhydrides, halides, and amides of said acids, ethers ROR' and ketones RCOR', in which R and R', the same or different from one another, are alkyl, cycloalkyl or aryl radicals having 1 to 18 carbon atoms; in which the Mg/Ti ratio between Mg dihalide and Ti compound ranges from 5 to 100, the amount of Ti compound extractable with TiCl4 at 80°C is lower than 50% and the molar ratio between electron donor compound and Ti compound ranges, after extraction with TiCl4, from 0.2 to 3, and (b) an Al alkyl compound selected from the group consisting of trialkyls, the Al alkyl compounds containing two or more Al atoms bound to one another through an oxygen atom or a nitrogen atom, and compounds AlR3-n(OR')n, in which R is an alkyl radical having 1 to 18 carbon atoms, R' is an aryl radical ortho-hindered in positions 2,6 with substituents capable of giving a steric hindrance higher than that of the group -C2H5, or a naphthyl group containing at least in position 2 a substituent with a steric hindrance higher than that of the group -C2H5, and n is a number comprised in the range from 1 to 2 said Al alkyl compound being present for at least 85% in a non-combined form with an electron donor compound and being employed in amounts corresponding to a molar ratio to the Ti compound of component (a) ranging from 1 to 30; and the ratio between the total moles of electron donor compound and the moles of titanium compound is lower than 5.
Claim 2
Dependent Claim 339 words
Catalysts for polymerizing alpha-olefins CH2 = CHR, in which R is an alkyl radical having 1 to 6 carbon atoms, mixtures thereof, and mixtures thereof with ethylene, including the product of the reaction between at least the following two components: (a) a solid product comprising a Mg dihalide and complexes of said halide with at least a Ti compound and an electron donor compound selected from the group consisting of the esters of the organic and inorganic oxygenated acids, the anhydrides, halides, and amides of said acids, ethers ROR' and ketones RCOR', in which R and R', the same or different from one another, are alkyl, cycloalkyl or aryl radicals having 1 to 18 carbon atoms; in which the Mg/Ti ratio between Mg dihalide and Ti compound ranges from 5 to 100, the amount of Ti compound extractable with TiCl4 at 80°C is lower than 50% and the molar ratio between electron donor compound and Ti compound ranges, after extraction with TiCl4, from 0.2 to 3, and (b) an Al alkyl compound selected from the group consisting of trialkyls, the Al alkyl compounds containing two or more Al atoms bound to one another through an oxygen atom or a nitrogen atom, and compounds AlR3-n(OR')n, in which R is an alkyl radical having 1 to 18 carbon atoms, R' is an aryl radical ortho-hindered in positions 2,6 with substituents capable of giving a steric hindrance higher than that of the group -C2H5, or a naphthyl group containing at least in position 2 a substituent with a steric hindrance higher than that of the group -C2H5, and n is a number comprised in the range from 1 to 2 said Al alkyl compound being present for at least 85% in a non-combined form with an electron donor compound and being employed in amounts corresponding to a molar ratio to the Ti compound of component (a) ranging from 1 to 30; and the ratio between the total moles of electron donor compound and the moles of titanium compound is lower than 5.
Claim 3
Dependent Claim 21 words
Catalysts according to claim 1, in which the Mg/Ti ratio between Mg dihalide and Ti compound ranges from 10 to 50.
Claim 4
Dependent Claim 21 words
Catalysts according to claim 1, in which the Mg/Ti ratio between Mg dihalide and Ti compound ranges from 15 to 25.
Claim 5
Dependent Claim 28 words
Catalysts according to claim 1, in which the molar ratio between the electron donor compound and Ti compound ranges, after the extraction with TiCl4, from 1 to 2.
Claim 6
Dependent Claim 35 words
Catalysts according to claim 1, in which the Al alkyl compound of component (b) is employed in amounts corresponding to a molar ratio to the Ti compound of component (a) ranging from 2 to 20.
Claim 7
Dependent Claim 71 words
Catalysts according to claim 1, in which the Mg/Ti ratio between the Mg dihalide and Ti compound ranges from 15 to 25, the molar ratio between electron donor compound and Ti compound ranges, after the extraction with TiCl4, from 1 to 2, and the Al alkyl compound of component (b) is employed in amounts corresponding to a molar ratio to the Ti compound of component (a) ranging from 2 to 20.
Claim 8
Dependent Claim 83 words
Catalysts according to claim 1, in which component (b) comprises, in a combined form with the Al alkyl compound, an electron donor compound selected from the group consisting of the esters of the organic and inorganic oxygenated acids in amounts up to 10% by moles with respect to the Al alkyl compound, and in which the molar ratio between the total amount of the electron donor compound contained in components (a) and (b) and the Ti compound is comprised between 1 and 5.
Claim 9
Dependent Claim 50 words
Catalysts according to claim 1, in which component (a) comprises, in addition to the Al alkyl compound, an organometallic compound of Al different from the Al alkyl compound as defined in (b) or an organometallic compound of an element selected from the group consisting of Zn, Mg, B and Si.
Claim 10
Dependent Claim 47 words
A process for polymerizing alpha-olefins CH2 = CHR, in which R is an alkyl radical containing 1 to 6 carbon atoms, and mixtures thereof with each other or with ethylene, characterized in that polymerization is carried out in the presence of a catalyst according to claim 1.
Claim 11
Dependent Claim 47 words
A process for polymerizing alpha-olefins CH2 = CHR, in which R is an alkyl radical containing 1 to 6 carbon atoms, and mixtures thereof with each other or with ethylene, characterized in that polymerization is carried out in the presence of a catalyst according to claim 7.

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