Claims Analysis
Total Claims: 7
Claim 1
Independent Claim
170 words
The method of fabricating a catheter body comprising the steps of: providing a tubular catheter shaft including a catheter shaft proximal end and a catheter shaft distal end, the catheter shaft having a catheter shaft outer diameter and enclosing at least one catheter shaft lumen; providing a tubular distal catheter segment including a segment proximal end and a segment distal end, the distal segment having a segment outer diameter substantially the same as the catheter shaft outer diameter and a segment lumen extending between the segment proximal end and the segment distal end; aligning the segment lumen and the segment outer diameter with the catheter shaft lumen and the catheter shaft outer diameter, respectively, to form an attachment junction; and melt bonding a tubular sleeve to a distal portion of the catheter shaft and a proximal portion of the distal segment bridging the attachment junction such that at least part of the attachment junction comprises melted material from each of the tubular sleeve, the catheter shaft, and the distal segment.
Claim 2
Independent Claim
170 words
The method of fabricating a catheter body comprising the steps of: providing a tubular catheter shaft including a catheter shaft proximal end and a catheter shaft distal end, the catheter shaft having a catheter shaft outer diameter and enclosing at least one catheter shaft lumen; providing a tubular distal catheter segment including a segment proximal end and a segment distal end, the distal segment having a segment outer diameter substantially the same as the catheter shaft outer diameter and a segment lumen extending between the segment proximal end and the segment distal end; aligning the segment lumen and the segment outer diameter with the catheter shaft lumen and the catheter shaft outer diameter, respectively, to form an attachment junction; and melt bonding a tubular sleeve to a distal portion of the catheter shaft and a proximal portion of the distal segment bridging the attachment junction such that at least part of the attachment junction comprises melted material from each of the tubular sleeve, the catheter shaft, and the distal segment.
Claim 3
Dependent Claim
148 words
The method of claim 1 wherein the attachment junction is characterized by interstitial spaces caused by irregular contact of the segment proximal end with the catheter shaft distal end, and wherein the bonding step further comprises the steps of: heating the attachment junction to effect a bond between the segment proximal end with the catheter shaft distal end; fitting the tubular sleeve over a distal portion of the catheter shaft and a proximal portion of the distal segment bridging the attachment junction; applying heat and pressure to the tubular sleeve and the underlying distal portion of the catheter shaft and proximal portion of the distal segment bridging the attachment junction to further melt and force the materials of the tubular sleeve and the catheter shaft and the distal segment together to fill the interstitial spaces of the attachment junction and to reduce the outer diameter of the sleeve.
Claim 4
Dependent Claim
120 words
The method of claim 2 , wherein the step of applying heat and pressure further comprises the steps of fitting a heat shrink tube over the tubular sleeve and applying heat sufficient to shrink the heat shrink tube over and apply force to the assembly of the tubular sleeve overlying the distal portion of the catheter shaft and the proximal portion of the distal segment bridging the attachment junction and to melt and force the materials of the tubular sleeve and the catheter shaft and the distal-segment together to fill the interstitial spaces of the attachment junction, the shrinkage of the heat shrink tube reducing the outer diameter of the sleeve, and removing the heat shrink tube from the assembly.
Claim 5
Dependent Claim
75 words
The method of claim 3 , further comprising the step of: forming the catheter shaft distal end and the segment proximal end with a like plurality of ungular cut sections that are complementary in shape to one another, and wherein the aligning step further comprises the step of: aligning and mating the ungular cut sections of the segment proximal end with the ungular cut sections of the catheter shaft distal end along the attachment junction.
Claim 6
Dependent Claim
75 words
The method of claim 3 , further comprising the step of: forming the catheter shaft distal end and the segment proximal end with a like plurality of ungular cut sections that are complementary in shape to one another; and wherein the aligning step further comprises the step of: aligning and mating the ungular cut sections of the segment proximal end with the ungular cut sections of the catheter shaft distal end along the attachment junction.
Claim 7
Dependent Claim
26 words
The method of claim 1 , wherein the distal catheter segment comprises a distal soft tip for providing an atraumatic distal tip of the catheter body.