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US6676669B2 Expired / Lapsed US ⏱️ 0.0 years remaining

Surgical manipulator

Assignee: Microdexterity Systems Inc
•
Filing: 2002-01-16
•
Granted: 2004-01-13
•
Expires: 2022-01-16
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Abstract

Abstract The present invention provides a surgical manipulator which capable of manipulating a surgical or medical tool in up to six degrees of freedom. The manipulator has a relatively lightweight, compact design as a result of the use of high force to mass ratio actuators. The manipulator includes a mounting fixture which permits the manipulator to be fixed relative to a portion of a body of a patient.

Inventors

  • 👤 Steve T. Charles
  • 👤 J. Michael Stuart
  • 👤 Larry Bronisz

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-23 06:17
CPC Classifications
A; A61; A61B; A61B34/00; A61B34/30; A61B34/37; A61B34/70; A61B34/77; A61B17/00; A61B17/34; A61B17/3403; A61B2017/3405; A61B2017/3407; A61B2017/3409; A61B90/00; A61B90/06; A61B2090/064; A61B90/50; A61B2090/506; A61B90/10; A61B90/11; A61B90/14; Y; Y10; Y10S; Y10S977/00; Y10S977/70; Y10S977/724; Y10S977/725; Y10S977/832; Y10S977/838

Claims Analysis

Total Claims: 60
Claim 1
Independent Claim 116 words
A manipulator for use in performing medical procedures on a body of a patient, the manipulator comprising: a first tool support arm; a second tool support arm; a medical tool pivotably supported by the first and second support arms; wherein the support arms are movable independently of each other to manipulate the tool with at least one degree of freedom; a support frame which carries the first and second support arms such that the first and second support arms are movable with respect to the support frame; and a mounting structure which carries the support frame and is capable of fixing the support frame relative to at least a portion of the body of the patient.
Claim 2
Dependent Claim 116 words
A manipulator for use in performing medical procedures on a body of a patient, the manipulator comprising: a first tool support arm; a second tool support arm; a medical tool pivotably supported by the first and second support arms; wherein the support arms are movable independently of each other to manipulate the tool with at least one degree of freedom; a support frame which carries the first and second support arms such that the first and second support arms are movable with respect to the support frame; and a mounting structure which carries the support frame and is capable of fixing the support frame relative to at least a portion of the body of the patient.
Claim 3
Dependent Claim 21 words
A manipulator according to claim 1 wherein the mounting structure is mountable to the portion of the body of the patient.
Claim 4
Dependent Claim 21 words
A manipulator according to claim 2 wherein the mounting structure comprises a mounting ring which is mounted to the support frame.
Claim 5
Dependent Claim 34 words
A manipulator according to claim 3 wherein the mounting structure is mountable to the portion of the body of the patient by fasteners received in a plurality of mounting apertures in the mounting ring.
Claim 6
Dependent Claim 32 words
A manipulator according to claim 3 wherein the support frame is mounted to the mounting ring such that the position of the support frame relative to the mounting ring is selectively adjustable.
Claim 7
Dependent Claim 22 words
A manipulator according to claim 5 wherein the support frame is releasably lockable in a desired position relative to the mounting ring.
Claim 8
Dependent Claim 14 words
A manipulator according to claim 1 wherein the mounting structure comprises a head clamp.
Claim 9
Dependent Claim 27 words
A manipulator according to claim 1 wherein the mounting structure is further capable of fixing the portion of the patient's body relative to a third support structure.
Claim 10
Dependent Claim 15 words
A manipulator according to claim 8 wherein the third support structure comprises an operating table.
Claim 11
Dependent Claim 16 words
A manipulator according to claim 8 wherein the mounting structure comprises a head clamp fixation system.
Claim 12
Dependent Claim 38 words
A manipulator according to claim 10 wherein the head clamp fixation system includes a head clamp which is selectively adjustable to allow adjustment of the orientation of the head of a patient relative to the third support structure.
Claim 13
Dependent Claim 17 words
A manipulator according to claim 11 wherein the support frame is fixed relative to the head clamp.
Claim 14
Dependent Claim 38 words
A manipulator according to claim 1 wherein the first support arm is pivotable about a first axis by a first rotary actuator and the second support arm is pivotable about a second axis by a second rotary actuator.
Claim 15
Dependent Claim 19 words
A manipulator according to claim 13 wherein the first axis and the second axis are aligned with each other.
Claim 16
Dependent Claim 19 words
A manipulator according to claim 13 wherein the first axis and the second axis are offset from each other.
Claim 17
Dependent Claim 13 words
A manipulator according to claim 13 wherein the rotary actuators comprise electrodynamic motors.
Claim 18
Dependent Claim 13 words
A manipulator according to claim 13 wherein the rotary actuators comprise ultrasonic motors.
Claim 19
Dependent Claim 46 words
A manipulator according to claim 1 wherein the first support arm includes a first linear actuator for moving the first support arm in a lengthwise direction and the second support arm includes a second linear actuator for moving the second support arm in a lengthwise direction.
Claim 20
Dependent Claim 17 words
A manipulator according to claim 18 wherein the first and second linear actuators comprise electrodynamic linear motors.
Claim 21
Dependent Claim 17 words
A manipulator according to claim 18 wherein the first and second linear actuators comprise ultrasonic linear motors.
Claim 22
Dependent Claim 58 words
A manipulator according to claim 13 wherein the first support arm includes a first linear actuator for moving the first support arm in a lengthwise direction perpendicular to the first rotational axis and the second support arm includes a second linear actuator for moving the second support arm in a lengthwise direction perpendicular to the second rotational axis.
Claim 23
Dependent Claim 28 words
A manipulator according to claim 1 further including a tool support member pivotably supported by the first and second arms and on which the medical tool is carried.
Claim 24
Dependent Claim 30 words
A manipulator according to claim 22 wherein the tool support member includes a linear actuator for moving the medical tool along a linear path relative to the tool support member.
Claim 25
Dependent Claim 26 words
A manipulator according to claim 22 wherein the tool support member includes a rotary actuator for rotating the medical tool relative to the tool support member.
Claim 26
Dependent Claim 25 words
A manipulator according to claim 1 wherein the first and second support arms and the medical tool are constructed of magnetic resonance imaging compatible materials.
Claim 27
Dependent Claim 22 words
A manipulator according to claim 1 wherein the first and second support arms and the medical tool are constructed of radiolucent materials.
Claim 28
Dependent Claim 26 words
A manipulator according to claim 1 further including a haptic interface which communicates with a controller that directs movement of the first and second support arms.
Claim 29
Dependent Claim 56 words
A manipulator according to claim 27 wherein the haptic interface is adapted to receive manually input position information from an operator and communicate position signals based on the position information to the controller and the controller is adapted to make predetermined adjustments to the position signals prior to directing movement of the first and second arms.
Claim 30
Independent Claim 76 words
A method of performing a medical procedure on a body of a patient comprising the steps of: pivotably supporting an elongated tool support having a medical tool mounted thereon by first and second independently movable manipulator arms which are carried by a manipulator support frame; fixing the manipulator support frame relative to the portion of the body of the patient with a mounting structure; and moving the manipulator arms in order to move the medical tool.
Claim 31
Independent Claim 76 words
A method of performing a medical procedure on a body of a patient comprising the steps of: pivotably supporting an elongated tool support having a medical tool mounted thereon by first and second independently movable manipulator arms which are carried by a manipulator support frame; fixing the manipulator support frame relative to the portion of the body of the patient with a mounting structure; and moving the manipulator arms in order to move the medical tool.
Claim 32
Dependent Claim 29 words
A method according to claim 29 further including the step of inputting position signals for the medical tool through a haptic interface which is manually operable by an operator.
Claim 33
Dependent Claim 28 words
A method according to claim 30 further the step of directing the movement of the first and second manipulator arms based on the position signals using a controller.
Claim 34
Dependent Claim 32 words
A method according to claim 31 further including the step of performing predetermined adjustments to the position signals using the controller prior to directing movement of the first and second manipulator arms.
Claim 35
Dependent Claim 22 words
A method according to claim 32 wherein the step of performing predetermined adjustments includes enhancing the dexterity of the haptic interface operator.
Claim 36
Dependent Claim 26 words
A method according to claim 33 further including the step of tracking the position of the medical tool relative to the portion of the patient's body.
Claim 37
Dependent Claim 40 words
A method according to claim 34 further including the steps of forming an image of the portion of the patient's body and displaying the position of the medical tool relative to the portion of the patient's body in the image.
Claim 38
Dependent Claim 26 words
A method according to claim 35 further including the step of updating the image of the portion of the patient's body after moving the medical tool.
Claim 39
Dependent Claim 22 words
A method according to claim 34 wherein the step of tracking the position of the medical tool is performed using optical triangulation.
Claim 40
Dependent Claim 22 words
A method according to claim 34 wherein the step of tracking the position of the medical tool is performed using electromagnetic tracking.
Claim 41
Dependent Claim 30 words
A method according to claim 29 further including the step of forming an image of the medical tool and the portion of the patient's body after moving the medical tool.
Claim 42
Dependent Claim 57 words
A method according to claim 30 further including the steps of: establishing a plurality of reference points on the portion of the patient's body; forming an image of the portion of the patient's body which includes the reference points; and fixing the mounting structure to the patient's body in a predetermined position relative to the reference points.
Claim 43
Dependent Claim 23 words
A method according to claim 40 further including the step of tracking the position of the medical tool relative to the reference points.
Claim 44
Dependent Claim 21 words
A method according to claim 41 further including the step of rendering the position of the medical tool on the image.
Claim 45
Dependent Claim 52 words
A method according to claim 32 wherein the position signals are input through a movable input device of the haptic interface and the step of performing predetermined adjustments includes coordinating movement the input device and the medical tool based on the orientation of the manipulator support frame relative to the haptic interface.
Claim 46
Dependent Claim 134 words
A manipulator for use in performing medical procedures on a portion of a body of a patient, comprising: a medical tool; a positioning mechanism which carries the medical tool, the positioning mechanism being capable of moving the tool with at least one degree of freedom; an electromagnetic field generator for producing a multidimensional electromagnetic field in three mutually distinguishable dimensions; a first remote field sensor carried by the tool for detecting the multidimensional electromagnetic field; and a second remote field sensor carried by the manipulator support frame or the body of the patient for detecting the multidimensional electromagnetic field; and a position detection controller in communication with the first and second remote field sensors for determining a position of the first remote field sensor relative to the second remote field sensor in three dimensions.
Claim 47
Dependent Claim 134 words
A manipulator for use in performing medical procedures on a portion of a body of a patient, comprising: a medical tool; a positioning mechanism which carries the medical tool, the positioning mechanism being capable of moving the tool with at least one degree of freedom; an electromagnetic field generator for producing a multidimensional electromagnetic field in three mutually distinguishable dimensions; a first remote field sensor carried by the tool for detecting the multidimensional electromagnetic field; and a second remote field sensor carried by the manipulator support frame or the body of the patient for detecting the multidimensional electromagnetic field; and a position detection controller in communication with the first and second remote field sensors for determining a position of the first remote field sensor relative to the second remote field sensor in three dimensions.
Claim 48
Dependent Claim 41 words
A manipulator according to claim 43 further including an output display in communication with the position detection controller for displaying the position of the first remote field sensor relative to an image of the portion of the body of the patient.
Claim 49
Dependent Claim 29 words
A manipulator according to claim 44 wherein the positioning mechanism comprises first and second arms which pivotably support the medical tool and which are movable independently of each other.
Claim 50
Dependent Claim 24 words
A manipulator according to claim 44 further including a haptic interface which communicates with a manipulator controller that directs movement of the positioning mechanism.
Claim 51
Dependent Claim 56 words
A manipulator according to claim 46 wherein the haptic interface is adapted to receive manually input position information from an operator and communicate position signals based on the position information to the manipulator controller and the manipulator controller is adapted to make predetermined adjustments to the position signals prior to directing movement of the positioning mechanism.
Claim 52
Independent Claim 156 words
A method for performing a medical procedure on a body of a patient comprising the steps of: supporting a medical tool with a manipulator capable of moving the medical tool with at least one degree of freedom; mounting the manipulator relative to the patient's body; mounting a haptic interface relative to the patient's body; tracking the orientation of the manipulator, the orientation of the haptic interface and the position of the medical tool relative to a predetermined frame of reference using a three dimensional, six degree of freedom position detection system; inputting position signals for the medical tool through movement of an input device of the haptic interface; adjusting the position signals based on the orientation of the manipulator relative to the haptic interface to coordinate movement of the input device and the medical tool in the predetermined frame of reference; and operating the manipulator based on the translated position signals to move the medical tool.
Claim 53
Independent Claim 156 words
A method for performing a medical procedure on a body of a patient comprising the steps of: supporting a medical tool with a manipulator capable of moving the medical tool with at least one degree of freedom; mounting the manipulator relative to the patient's body; mounting a haptic interface relative to the patient's body; tracking the orientation of the manipulator, the orientation of the haptic interface and the position of the medical tool relative to a predetermined frame of reference using a three dimensional, six degree of freedom position detection system; inputting position signals for the medical tool through movement of an input device of the haptic interface; adjusting the position signals based on the orientation of the manipulator relative to the haptic interface to coordinate movement of the input device and the medical tool in the predetermined frame of reference; and operating the manipulator based on the translated position signals to move the medical tool.
Claim 54
Dependent Claim 34 words
A method according to claim 49 wherein the step of tracking the orientation of the manipulator, the orientation of the haptic interface and the position of the medical tool is performed using optical triangulation.
Claim 55
Dependent Claim 34 words
A method according to claim 49 wherein the step of tracking the orientation of the manipulator, the orientation of the haptic interface and the position of the medical tool is performed using electromagnetic tracking.
Claim 56
Dependent Claim 188 words
A manipulator for use in performing medical procedures on a portion of a body of a patient, comprising: a medical tool; a controller; a positioning mechanism in communication with the controller which carries the medical tool, the positioning mechanism being capable of moving the tool with at least one degree of freedom; a haptic interface in communication with the controller for receiving position information through a movable input device and transmitting position signals to the controller based on the position information; a position tracking system in communication with the controller for tracking the position of the medical tool and the orientations of the positioning mechanism and the haptic interface relative to a predetermined frame of reference; and wherein the controller is adapted to adjust the position signals received from the haptic interface based on the orientation of the haptic interface relative to the positioning mechanism as tracked by the position tracking system so as to coordinate movement of the input device and the medical tool in the predetermined frame of reference and to direct the positioning mechanism to move the medical tool based on the adjusted positioning signals.
Claim 57
Dependent Claim 188 words
A manipulator for use in performing medical procedures on a portion of a body of a patient, comprising: a medical tool; a controller; a positioning mechanism in communication with the controller which carries the medical tool, the positioning mechanism being capable of moving the tool with at least one degree of freedom; a haptic interface in communication with the controller for receiving position information through a movable input device and transmitting position signals to the controller based on the position information; a position tracking system in communication with the controller for tracking the position of the medical tool and the orientations of the positioning mechanism and the haptic interface relative to a predetermined frame of reference; and wherein the controller is adapted to adjust the position signals received from the haptic interface based on the orientation of the haptic interface relative to the positioning mechanism as tracked by the position tracking system so as to coordinate movement of the input device and the medical tool in the predetermined frame of reference and to direct the positioning mechanism to move the medical tool based on the adjusted positioning signals.
Claim 58
Dependent Claim 14 words
The manipulator according to claim 52 wherein the position tracking system uses optical triangulation.
Claim 59
Dependent Claim 14 words
The manipulator according to claim 52 wherein the position tracking system uses electromagnetic tracking.
Claim 60
Dependent Claim 28 words
The manipulator according to claim 52 wherein the positioning mechanism comprises first and second arms which pivotably support the medical tool and are movable independent of each other.

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