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US6374476B1 Expired / Lapsed US ⏱️ 0.0 years remaining

Method for making a catheter tip section

Assignee: Biosense Webster Inc
•
Filing: 1999-03-03
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Granted: 2002-04-23
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Expires: 2019-03-03
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Abstract

Abstract A deflectable catheter comprises a catheter body, a tip section, and a control handle for affecting deflection of the tip section. The tip section comprises a flexible tubing having proximal and distal ends and at least two lumens extending therethrough. The proximal end of the tip section is fixedly attached to the distal end of the catheter body. The flexible tubing comprises a plastic core, a metal braid over the core, a plastic skin over the braid, and at least two pieces of plastic tubing in longitudinal arrangement extruded over the plastic skin, wherein the at least two pieces of plastic tubing have different stiffnesses and are arranged with the stiffer plastic being proximal the less stiff plastic. The tip section is made by extruding a plastic core over at least one mandrel and braiding a metal over the plastic core. Thereafter, at least two pieces of plastic tubing having different degrees of stiffness are assembled along the length of the plastic core so that the piece of plastic tubing having the greatest stiffness is at the proximal end of the tip section and the piece of plastic having the lowest stiffness is near the distal end of the tip section. The pieces of plastic tubing are then melted to the plastic core.

Inventors

  • 👤 Dean M. Ponzi
  • 👤 Craig S. Beshore

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-23 01:28
CPC Classifications
A; A61; A61M; A61M25/00; A61M25/01; A61M25/0105; A61M25/0133; A61M25/0147; A61B; A61B18/00; A61B18/04; A61B18/12; A61B18/14; A61B18/1492; A61N; A61N1/00; A61N1/02; A61N1/04; A61N1/05; A61N1/056; A61B17/00; A61B17/00234; A61B2017/00292; A61B2017/003; A61B2018/00315; A61B2018/00345; A61B2018/00351; A61B2018/00571; A61B2018/00577; A61B2018/00636; A61B2018/00773; A61B2018/00791; A61B2018/00797; A61B2018/00821; A61B2018/0091; A61M2025/015; A61M25/0141; Y; Y10; Y10T; Y10T29/00; Y10T29/49; Y10T29/49826; Y10T29/49863; Y10T29/49865; Y10T29/4998; Y10T29/49982

Claims Analysis

Total Claims: 9
Claim 1
Independent Claim 95 words
A method for making a catheter tip section, comprising: extruding a plastic core over at least one mandrel; braiding a metal over the plastic core; thereafter, assembling at least two pieces of plastic tubing having different degrees of stiffness along the length of the plastic core so that the piece of plastic tubing having the greatest stiffness is at the proximal end of the tip section and the piece of plastic having the lowest stiffness is near the distal end of the tip section; and melting the pieces of plastic tubing to the plastic core.
Claim 2
Independent Claim 95 words
A method for making a catheter tip section, comprising: extruding a plastic core over at least one mandrel; braiding a metal over the plastic core; thereafter, assembling at least two pieces of plastic tubing having different degrees of stiffness along the length of the plastic core so that the piece of plastic tubing having the greatest stiffness is at the proximal end of the tip section and the piece of plastic having the lowest stiffness is near the distal end of the tip section; and melting the pieces of plastic tubing to the plastic core.
Claim 3
Dependent Claim 18 words
A method according to claim 1 , wherein the plastic core is extruded over at least two mandrels.
Claim 4
Dependent Claim 16 words
A method according to claim 1 , wherein the plastic core is extruded over three mandrels.
Claim 5
Dependent Claim 64 words
A method according to claim 1 , comprising assembling three pieces of plastic tubing having different degrees of stiffness along the length of the plastic core so that the piece of plastic tubing having the greatest stiffness is at the proximal end of the tip section and the piece of plastic having the lowest stiffness is near the distal end of the tip section.
Claim 6
Dependent Claim 64 words
A method according to claim 1 , comprising assembling five pieces of plastic tubing having different degrees of stiffness along the length of the plastic core so that the piece of plastic tubing having the greatest stiffness is at the proximal end of the tip section and the piece of plastic having the lowest stiffness is near the distal end of the tip section.
Claim 7
Independent Claim 123 words
A method for making a catheter tip section, comprising: extruding a plastic core over at least one mandrel; braiding a metal over the plastic core; thereafter, extruding a thin skin of plastic over the plastic core to form an inner core; assembling at least two pieces of plastic tubing having different degrees of stiffness along the length of the inner core to form an assembly where the piece of plastic tubing having the greatest stiffness is at the proximal end of the assembly and the piece of plastic having the lowest stiffness is near the distal end of the assembly; placing a shrink sleeve over the entire assembly; melting the pieces of plastic tubing to the inner core; and removing the shrink sleeve.
Claim 8
Independent Claim 123 words
A method for making a catheter tip section, comprising: extruding a plastic core over at least one mandrel; braiding a metal over the plastic core; thereafter, extruding a thin skin of plastic over the plastic core to form an inner core; assembling at least two pieces of plastic tubing having different degrees of stiffness along the length of the inner core to form an assembly where the piece of plastic tubing having the greatest stiffness is at the proximal end of the assembly and the piece of plastic having the lowest stiffness is near the distal end of the assembly; placing a shrink sleeve over the entire assembly; melting the pieces of plastic tubing to the inner core; and removing the shrink sleeve.
Claim 9
Dependent Claim 18 words
A method according to claim 6 , wherein the plastic core is extruded over at least two mandrels.

References Cited (Backward Citations)

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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2005-04-22 2005-10-22 2006-04-23 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2009-04-22 2009-10-22 2010-04-23 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2013-04-22 2013-10-22 2014-04-23 $7700.00 Window Closed / Lapsed

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