Abstract A programmable semiconductor contact structure and method are provided. A semiconductor substrate has a first patterned conductive layer for forming an interconnect. A first insulating layer overlies the first patterned conductive layer. An opening is formed through the insulating layer to the first patterned conductive layer to form the contact via. A buffer layer overlies portions of the first insulating layer and covers the opening. A second conductive layer overlies the buffer layer. A third conductive layer then overlies the integrated circuit. The buffer layer is a material, such as amorphous silicon, which functions as an anti-fuse and can be programmed by application of a relatively high programming voltage.
A method for forming an integrated circuit contact structure, comprising the steps of: forming an insulating layer over a first patterned metal interconnect layer; forming an opening through the insulating layer to expose a portion of the first patterned metal interconnect layer; forming a first conductive layer including a refractory metal material over the insulating layer and in the opening; forming a low conductivity silicon layer over the first conductive layer; forming a second conductive layer over the low conductivity silicon layer; patterning the first and second conductive layers, and the low conductivity silicon layer, to form a programmable contact within the opening, the contact having side walls; forming insulating sidewall spacers surrounding the programmable contact; and forming a second metal interconnect layer over the programmable contact and in contact with the second conductive layer.
Claim 2
Independent Claim
135 words
A method for forming an integrated circuit contact structure, comprising the steps of: forming an insulating layer over a first patterned metal interconnect layer; forming an opening through the insulating layer to expose a portion of the first patterned metal interconnect layer; forming a first conductive layer including a refractory metal material over the insulating layer and in the opening; forming a low conductivity silicon layer over the first conductive layer; forming a second conductive layer over the low conductivity silicon layer; patterning the first and second conductive layers, and the low conductivity silicon layer, to form a programmable contact within the opening, the contact having side walls; forming insulating sidewall spacers surrounding the programmable contact; and forming a second metal interconnect layer over the programmable contact and in contact with the second conductive layer.
Claim 3
Dependent Claim
16 words
The method of claim 1, wherein the first and second barrier layers comprise deposited titanium nitride.
Claim 4
Dependent Claim
14 words
The method of claim 1, wherein the low conductivity silicon layer comprises amorphous silicon.
Claim 5
Dependent Claim
46 words
The method of claim 1, wherein the step of forming insulating sidewalls comprises the steps of: depositing an oxide layer over the programmable contact and the insulating layer; and anisotropically etching back the oxide layer to leave insulating sidewalls alongside vertical portions of the programmable contact.
Claim 6
Dependent Claim
13 words
The method of claim 1, wherein the insulating layer is formed from oxide.
Claim 7
Dependent Claim
18 words
The method of claim 1, wherein the first and second patterned metal interconnect layers are formed from aluminum.