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US6058807A Expired / Lapsed US ⏱️ 0.0 years remaining

Cutting tool and method for producing the same

Assignee: Mitsubishi Materials Corp
•
Filing: 1998-01-29
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Granted: 2000-05-09
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Expires: 2018-01-29
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Abstract

Abstract A method for producing cutting tools incorporated in the present invention is carried out as follows: a shank portion and a drill portion are formed separately such that the inner diameter of a hole made in the shank portion is slightly smaller than the outer diameter of the drill portion. The rear of the drill portion is forcibly inserted into the hole of the shank portion at normal temperature which is room temperature. The diameter of the inner wall of the hole is thereby enlarged, resulting in a tight fitting. After the insertion of the drill portion in the shank portion, the drill portion may be ground to form a drill edge. Before the insertion of the drill portion in the shank portion, the shank portion may be quenched under vacuum or the like, or the surface of the shank portion may be hardened by nitriding.

Inventors

  • 👤 Yasuyoshi Fujii
  • 👤 Seiji Matsuura
  • 👤 Kazuhiro Kaneko

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-23 15:11
CPC Classifications
B; B23; B23B; B23B31/00; B23B31/005; B23B51/00; B23B51/02; B23P; B23P15/00; B23P15/28; B23P15/32; B23B2231/00; B23B2231/02; B23B2231/0204; B23B2240/00; B23B2240/28; B23B2251/00; B23B2251/02; B23B51/011; Y; Y10; Y10T; Y10T29/00; Y10T29/49; Y10T29/49826; Y10T29/49833; Y10T29/49945; Y10T403/00; Y10T403/49; Y10T403/4949; Y10T403/4966; Y10T408/00; Y10T408/89; Y10T408/907

Claims Analysis

Total Claims: 22
Claim 1
Independent Claim 85 words
A method for producing a cutting tool comprising a drill portion and a shank portion, the method comprising the steps of: forming a hole in the shank portion such that an inner diameter of the hole is slightly smaller than an outer diameter of the drill portion; hardening an inner wall of the hole in the shank portion; and fitting the drill portion into the shank portion by pressing a rear of the drill portion into the hole of the shank portion at normal temperature.
Claim 2
Independent Claim 85 words
A method for producing a cutting tool comprising a drill portion and a shank portion, the method comprising the steps of: forming a hole in the shank portion such that an inner diameter of the hole is slightly smaller than an outer diameter of the drill portion; hardening an inner wall of the hole in the shank portion; and fitting the drill portion into the shank portion by pressing a rear of the drill portion into the hole of the shank portion at normal temperature.
Claim 3
Dependent Claim 31 words
A method for producing a cutting tool as set forth in claim 1, further comprising a step of grinding the drill portion to form a drill edge after said fitting step.
Claim 4
Dependent Claim 30 words
A method for producing a cutting tool as set forth in claim 1, wherein said step of hardening comprises a step of quenching the shank portion before said fitting step.
Claim 5
Dependent Claim 24 words
A method for producing a cutting tool as set forth in claim 3, wherein said step of quenching is carried out under a vacuum.
Claim 6
Dependent Claim 27 words
A method for producing a cutting tool as set forth in claim 1, wherein said step of hardening comprises a step of nitriding before the fitting step.
Claim 7
Dependent Claim 61 words
A method for producing a cutting tool as set forth in claim 1, further comprising a step of forming a space for storing chips produced by shaving the inner wall of the hole of the shank portion by insertion of the drill portion during said step of fitting, the space formed at a bottom of the hole of the shank portion.
Claim 8
Dependent Claim 33 words
A method for producing a cutting tool as set forth in claim 1, further comprising a step of chamfering a rear edge of the drill portion so as to form a rounded chamfer.
Claim 9
Dependent Claim 33 words
A method for producing a cutting tool as set forth in claim 1, further comprising a step of chamfering a rear edge of the drill portion so as to form a linear chamfer.
Claim 10
Dependent Claim 27 words
A method for producing a cutting tool as set forth in claim 1, further comprising a step of providing the drill portion with a sharp rear edge.
Claim 11
Dependent Claim 56 words
A method for producing a cutting tool as set forth in claim 1, wherein said step of forming a hole comprises forming a hole in the shank portion such that the inner diameter of the hole is more than 0 μm and not more than 100 μm smaller than the outer diameter of the drill portion.
Claim 12
Dependent Claim 35 words
A method for producing a cutting tool as set forth in claim 10, wherein the inner diameter of the hole is not more than 50 μm smaller than the outer diameter of the drill portion.
Claim 13
Dependent Claim 35 words
A method for producing a cutting tool as set forth in claim 10, wherein the inner diameter of the hole is not more than 20 μm smaller than the outer diameter of the drill portion.
Claim 14
Dependent Claim 51 words
A cutting tool comprising: a shank portion having a hole; and a drill portion fitted into said hole of said shank portion to form a joint, said drill portion having a drill edge, wherein a step is formed at said joint, and wherein an inner wall of said hole is hardened.
Claim 15
Dependent Claim 51 words
A cutting tool comprising: a shank portion having a hole; and a drill portion fitted into said hole of said shank portion to form a joint, said drill portion having a drill edge, wherein a step is formed at said joint, and wherein an inner wall of said hole is hardened.
Claim 16
Dependent Claim 19 words
A cutting tool according to claim 13, wherein a rear edge of said drill portion has a rounded chamfer.
Claim 17
Dependent Claim 19 words
A cutting tool according to claim 13, wherein a rear edge of said drill portion has a linear chamfer.
Claim 18
Dependent Claim 19 words
A cutting tool according to claim 13, wherein a rear edge of said drill portion forms a sharp point.
Claim 19
Dependent Claim 29 words
A cutting tool according to claim 13, further comprising a space between a rear edge of said drill portion and a bottom of said hole of said shank portion.
Claim 20
Dependent Claim 33 words
A cutting tool according to claim 13, wherein an inner diameter of said hole is above 0 μm and not more than 100 μm smaller than an outer diameter of said drill portion.
Claim 21
Dependent Claim 25 words
A cutting tool according to claim 18, wherein the inner diameter of said hole is not more than 50 μm smaller than said drill portion.
Claim 22
Dependent Claim 29 words
A cutting tool according to claim 18, wherein the inner diameter of said hole is not more than 20 μm less than the outer diameter of the drill portion.

References Cited (Backward Citations)

US1539413A Cited
US1703899A Cited
US2161062A Cited
US3053118A Cited
US3850054A Cited
US4462293A Cited
US5048375A Cited
US5074025A Cited
US5526716A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 2003-05-09 2003-11-08 2004-05-09 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2007-05-09 2007-11-08 2008-05-09 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2011-05-09 2011-11-08 2012-05-09 $7700.00 Window Closed / Lapsed

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