Low profile transducer for intravascular ultrasound imaging and method for mounting

Claim 1

A system for transmitting and receiving ultrasonic pulses comprising: an ultrasonic transducer element having first and second transducer element major surfaces and dimensions selected so that said transducer element oscillates at a selected resonant center frequency f r ; means, mechanically coupled to said transducer element, for generating an electric pulse, having a temporal duration of about t microseconds, when said transducer element is excited by a received ultrasonic pulse and for providing an electric excitation pulse causing said transducer element to transmit a primary ultrasonic pulse having a spatial length of L microns, and a temporal duration of t microseconds, where L is approximately equal to a predetermined multiple of the wavelength the resonant center frequency, f r , of the ultrasonic waves forming said primary ultrasonic pulse; and a backing element, having first and second backing element major surfaces and formed of a high-loss material for attenuating an ultrasonic pulse traversing the backing material, with the first backing element major surface bonded to the second transducer element major surface of said transducer element and with the distance between the first and second major surfaces of said backing element being equal to about one half said predetermined number of wavelengths at the center frequency, f r , so that an ultrasonic pulse reflected from the second backing element major surface is received at the second major surface of the transducer element within t microseconds of the excitation of said transducer element and so that ultrasonic pulses reflected a plurality of times from the second backing element major surfaces are highly attenuated due to propagation and reflection loss.

Claim 2

A system for transmitting and receiving ultrasonic pulses comprising: an ultrasonic transducer element having first and second transducer element major surfaces and dimensions selected so that said transducer element oscillates at a selected resonant center frequency f r ; means, mechanically coupled to said transducer element, for generating an electric pulse, having a temporal duration of about t microseconds, when said transducer element is excited by a received ultrasonic pulse and for providing an electric excitation pulse causing said transducer element to transmit a primary ultrasonic pulse having a spatial length of L microns, and a temporal duration of t microseconds, where L is approximately equal to a predetermined multiple of the wavelength the resonant center frequency, f r , of the ultrasonic waves forming said primary ultrasonic pulse; and a backing element, having first and second backing element major surfaces and formed of a high-loss material for attenuating an ultrasonic pulse traversing the backing material, with the first backing element major surface bonded to the second transducer element major surface of said transducer element and with the distance between the first and second major surfaces of said backing element being equal to about one half said predetermined number of wavelengths at the center frequency, f r , so that an ultrasonic pulse reflected from the second backing element major surface is received at the second major surface of the transducer element within t microseconds of the excitation of said transducer element and so that ultrasonic pulses reflected a plurality of times from the second backing element major surfaces are highly attenuated due to propagation and reflection loss.

Claim 4

A method of mounting a structurally rigid. sideways-looking ultrasonic transducer in an intravascular catheter, the transducer having first and second substantially planar major surfaces, said method comprising the steps of: providing a housing, forming part of the intravascular catheter and having a diameter suitable for insertion into small blood vessels, characterized by a catheter axis defining the direction of insertion, and with the housing having a trough including a bottom supporting surface oriented parallel to the housing diameter; providing a predetermined amount of a filler material; forming said filler material into a peaked mound, having a substantially pointed top and a base, with the base disposed on the bottom supporting surface of said trough; positioning said transducer so that the pointed top of said peaked mound touches the second major surface at a point near the center of said second major surface; and continuously lowering said positioned transducer element to flatten the peaked mound against the second major surface of said transducer to form a bond between said transducer and said filler material that is substantially free of air bubbles.

Claim 5

A method of mounting a structurally rigid. sideways-looking ultrasonic transducer in an intravascular catheter, the transducer having first and second substantially planar major surfaces, said method comprising the steps of: providing a housing, forming part of the intravascular catheter and having a diameter suitable for insertion into small blood vessels, characterized by a catheter axis defining the direction of insertion, and with the housing having a trough including a bottom supporting surface oriented parallel to the housing diameter; providing a predetermined amount of a filler material; forming said filler material into a peaked mound, having a substantially pointed top and a base, with the base disposed on the bottom supporting surface of said trough; positioning said transducer so that the pointed top of said peaked mound touches the second major surface at a point near the center of said second major surface; and continuously lowering said positioned transducer element to flatten the peaked mound against the second major surface of said transducer to form a bond between said transducer and said filler material that is substantially free of air bubbles.

Claim 6

A method of mounting a structurally rigid, sideways looking ultrasonic transducer in an intravascular catheter, the transducer having first and second substantially planar major surfaces, said method comprising the steps of: providing a housing, forming part of the intravascular catheter and having a diameter suitable for insertion into small blood vessels, characterized by a catheter axis defining the direction of insertion, and with the housing having a trough including a bottom supporting surface oriented parallel to the housing diameter; providing a predetermined amount of silver epoxy; forming said silver epoxy into a peaked mound, having a substantially pointed top and a base, with the base disposed on the bottom supporting surface of said trough; positioning said transducer so that the pointed top of said peaked mound touches the second major surface at a point near the center of said second major surface; and continuously lowering said positioned transducer element to flatten the peaked mound against the second major surface of said transducer to form a bond between said transducer and said silver epoxy that is substantially free of air bubbles.

Claim 7

A method of mounting a structurally rigid, sideways looking ultrasonic transducer in an intravascular catheter, the transducer having first and second substantially planar major surfaces, said method comprising the steps of: providing a housing, forming part of the intravascular catheter and having a diameter suitable for insertion into small blood vessels, characterized by a catheter axis defining the direction of insertion, and with the housing having a trough including a bottom supporting surface oriented parallel to the housing diameter; providing a predetermined amount of silver epoxy; forming said silver epoxy into a peaked mound, having a substantially pointed top and a base, with the base disposed on the bottom supporting surface of said trough; positioning said transducer so that the pointed top of said peaked mound touches the second major surface at a point near the center of said second major surface; and continuously lowering said positioned transducer element to flatten the peaked mound against the second major surface of said transducer to form a bond between said transducer and said silver epoxy that is substantially free of air bubbles.