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US5376235A Expired / Lapsed US ⏱️ 0.0 years remaining

Method to eliminate corrosion in conductive elements

Assignee: Micron Technology Inc
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Filing: 1993-07-15
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Granted: 1994-12-27
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Expires: 2013-07-15
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Abstract

Abstract A semiconductor wafer is washed in a dilute phosphoric acid solution after the metal features have been patterned and etched, thereby removing substantially all of the residual oxide, chlorine, and/or fluorine contamination which remains on the features. This will substantially eliminate corrosion of the features. The phosphoric acid wash also substantially prevents voids from forming during a subsequent alloy step. The features can include bond pads, vias, contacts, interconnects, etc.

Inventors

  • 👤 Rodney C. Langley

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-23 16:22
CPC Classifications
H; H10; H10P; H10P70/00; H10P70/20; H10P70/27; H10P70/273

Claims Analysis

Total Claims: 21
Claim 1
Independent Claim 61 words
A method for eliminating corrosion on metal features, said method comprising the following steps of: etching a metal feature with a phosphoric acid solution, said metal feature being disposed on a semiconductor substrate, wherein said phosphoric acid solution does not contain chromic acid, said phosphoric acid solution comprises deionized water and phosphoric acid in the range a ratio of approximately 20:1.
Claim 2
Independent Claim 61 words
A method for eliminating corrosion on metal features, said method comprising the following steps of: etching a metal feature with a phosphoric acid solution, said metal feature being disposed on a semiconductor substrate, wherein said phosphoric acid solution does not contain chromic acid, said phosphoric acid solution comprises deionized water and phosphoric acid in the range a ratio of approximately 20:1.
Claim 3
Dependent Claim 34 words
The method according to claim 1, further comprising the following steps of: patterning a conductive layer disposed on said semiconductor substrate; and selectively removing portions of said conductive layer, thereby defining said metal feature.
Claim 4
Dependent Claim 34 words
The method according to claim 2, wherein said metal feature comprises at least one of the features selected from the group comprising a contact, an interconnect, a bus, a via, and a bond pad.
Claim 5
Dependent Claim 20 words
The method according to claim 2, further comprising the following step of: exposing said semiconductor substrate to a heat treatment.
Claim 6
Dependent Claim 21 words
The method according to claim 4, wherein said heat treatment is accomplished at a temperature in the range of 350°-450° C.
Claim 7
Dependent Claim 39 words
A process for passivating conductive features, said process comprising the following steps of: fabricating said conductive features comprising at least one metallic layer; and dipping said conductive features in an aqueous phosphoric solution which does not contain chromic acid.
Claim 8
Dependent Claim 39 words
A process for passivating conductive features, said process comprising the following steps of: fabricating said conductive features comprising at least one metallic layer; and dipping said conductive features in an aqueous phosphoric solution which does not contain chromic acid.
Claim 9
Dependent Claim 21 words
The process according to claim 6, wherein said conductive features comprise a metal stack, said metal stack comprising a reflective film.
Claim 10
Independent Claim 57 words
A method for creating metal features, said method comprising the following step of: disposing a conductive layer superjacent a semiconductor substrate; patterning a mask layer superjacent said conductive layer; etching said conductive layer, thereby defining said metal features; removing said mask layer; and washing said substrate in a cleansing solution, wherein said cleansing solution comprises phosphoric acid.
Claim 11
Independent Claim 57 words
A method for creating metal features, said method comprising the following step of: disposing a conductive layer superjacent a semiconductor substrate; patterning a mask layer superjacent said conductive layer; etching said conductive layer, thereby defining said metal features; removing said mask layer; and washing said substrate in a cleansing solution, wherein said cleansing solution comprises phosphoric acid.
Claim 12
Dependent Claim 21 words
The method according to claim 8, wherein said cleansing solution further comprises at least one of deionized water and potassium nitrate.
Claim 13
Dependent Claim 39 words
The method according to claim 9, wherein said cleansing solution comprises said deionized water and said phosphoric acid in an approximate ratio of 10:1 to 50:1, at a temperature in the approximate range of 40° C. to 60° C.
Claim 14
Dependent Claim 33 words
The method according to claim 10, wherein said metal feature comprises at least one of the features of the group comprising a bond pad, an interconnect, a via, a contact, and a bus.
Claim 15
Dependent Claim 21 words
The method according to claim 11, further comprising the step of: passivating said metal feature prior to removing said mask layer.
Claim 16
Dependent Claim 19 words
The method according to claim 11, further comprising the step of: heating the substrate, thereby alloying said metallic feature.
Claim 17
Dependent Claim 18 words
The method according to claim 13, wherein said substrate is heated to a temperature less than 500° C.
Claim 18
Dependent Claim 32 words
The process according to claim 6, wherein said conductive features comprise at least one of the materials selected from the group consisting of Al, Ti, Cu, TiN, Si, Mo, Cr, and Pd.
Claim 19
Dependent Claim 24 words
The process according to claim 15, wherein said solution comprises water and phosphoric acid in a ratio in the range of 10:1 to 50:1.
Claim 20
Dependent Claim 22 words
The process according to claim 16, wherein said solution is at a temperature in the range of 40° C. to 60° C.
Claim 21
Dependent Claim 20 words
The process according to claim 17, wherein said phosphoric acid removes fluorine, chlorine, and oxide residues from said conductive features.

References Cited (Backward Citations)

US4824757A Cited
US4432846A Cited
US5007981A Cited
US5112743A Cited
US4999160A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1997-12-26 1998-06-27 1998-12-27 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2001-12-26 2002-06-27 2002-12-27 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2005-12-26 2006-06-27 2006-12-27 $7700.00 Window Closed / Lapsed

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