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Process for producing small polymer phase droplet microemulsions by multistep aqueous phase addition

Assignee: BASF Corp
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Filing: 1993-08-12
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Granted: 1994-10-11
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Expires: 2013-08-12
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Abstract

Abstract A novel method for producing compositions comprising polymeric solution droplets is disclosed. The products are useful as retention aids in paper pulps, as flocculating agents for flocculating a wide variety of dispersions of suspended solids and as drive fluids for use in oil recovery.

Inventors

  • 👤 Michael P. O'Toole

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-23 19:58
CPC Classifications
C; C08; C08F; C08F2/00; C08F2/32

Claims Analysis

Total Claims: 10
Claim 1
Independent Claim 161 words
A method of preparing water-in-oil polymer microemulsions having small aqueous phase droplet sizes comprising: (a) preparing an oil phase comprising: (i) at least one hydrocarbon; and (ii) an effective amount of a surfactant or mixture of surfactants to form a microemulsion upon the addition of an aqueous phase; (b) preparing an aqueous phase comprising: (i) at least one ethylenically unsaturated monomer; (c) adding a portion of said aqueous phase (b) to said oil phase (a) to form a microemulsion and polymerizing; and (d) adding another portion of said aqueous phase (b) to the product of step (c) to form a microemulsion and polymerizing so as to form a polymer microemulsion having a polymer solids content of less than about 25% and an emulsifier to monomer ratio of less than about 0.4, wherein the aqueous polymer phase droplets produced by said method are smaller than those obtained by a method comprising a single addition of the same total amount of aqueous phase.
Claim 2
Independent Claim 161 words
A method of preparing water-in-oil polymer microemulsions having small aqueous phase droplet sizes comprising: (a) preparing an oil phase comprising: (i) at least one hydrocarbon; and (ii) an effective amount of a surfactant or mixture of surfactants to form a microemulsion upon the addition of an aqueous phase; (b) preparing an aqueous phase comprising: (i) at least one ethylenically unsaturated monomer; (c) adding a portion of said aqueous phase (b) to said oil phase (a) to form a microemulsion and polymerizing; and (d) adding another portion of said aqueous phase (b) to the product of step (c) to form a microemulsion and polymerizing so as to form a polymer microemulsion having a polymer solids content of less than about 25% and an emulsifier to monomer ratio of less than about 0.4, wherein the aqueous polymer phase droplets produced by said method are smaller than those obtained by a method comprising a single addition of the same total amount of aqueous phase.
Claim 3
Dependent Claim 16 words
A method as defined in claim 1 wherein said ethyenically unsaturated monomer comprises an anionic monomer.
Claim 4
Dependent Claim 16 words
A method as defined in claim 1 wherein said ethylenically unsaturated monomer comprises a cationic monomer.
Claim 5
Dependent Claim 16 words
A method as defined in claim 1 wherein said ethylenically unsaturated monomer comprises a non-ionic monomer.
Claim 6
Dependent Claim 17 words
A method as defined in claim 1 further comprising adding a cross-linking monomer to said aqueous phase.
Claim 7
Dependent Claim 17 words
A method as defined in claim 1 wherein said portions of said aqueous phase are substantially equal.
Claim 8
Dependent Claim 34 words
A method as defined in claim 1 wherein steps (c) and (d) comprise two or more incremental additions of portions of aqueous (b) to said oil phase (a) with polymerization after each incremental addition.
Claim 9
Dependent Claim 21 words
A method as defined in claim 7 wherein there are "n" incremental addition/polymerization stages wherein n ranges from 2 to 10.
Claim 10
Dependent Claim 17 words
A method as defined in claim 7 wherein said incremental addition/polymerization stages are performed in dropwise increments.

References Cited (Backward Citations)

US3297621A Cited
US4521317A Cited
US4681912A Cited
US5110864A Cited
US4954538A Cited
US4968435A Cited
EP0462365A1 Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1997-10-10 1998-04-11 1998-10-11 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2001-10-10 2002-04-11 2002-10-11 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2005-10-10 2006-04-11 2006-10-11 $7700.00 Window Closed / Lapsed

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