Patent US1512785A successfully refreshed from Google Patents.
← Back to Patent Explorer
US5277702A Expired / Lapsed US ⏱️ 0.0 years remaining

Plately alumina

Assignee: Saint Gobain Ceramics and Plastics Inc
•
Filing: 1993-03-08
•
Granted: 1994-01-11
•
Expires: 2013-03-08
📄 Original PDF 🌐 Google Patents 🔄 Sync Now

Abstract

Abstract A novel platey alumina with essentially no aggregates, fines or fragments has been obtained. This product proves very advantageous in lapping substrate wafers for microelectronic applications. A process for making such products is also described.

Inventors

  • 👤 Theresa R. Thibault
  • 👤 Edward L. Glavin, Jr.

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-23 02:22
CPC Classifications
C; C01; C01F; C01F7/00; C01F7/02; C09; C09K; C09K3/00; C09K3/14; C09K3/1409; C09K3/1418; C01F7/021; C01F7/022; C01F7/023; C09C; C09C1/00; C09C1/62; C09C1/64; C01P; C01P2004/00; C01P2004/01; C01P2004/03; C01P2004/20; C01P2004/51; C01P2004/60; C01P2004/61; C01P2006/00; C01P2006/10

Claims Analysis

Total Claims: 14
Claim 1
Independent Claim 48 words
Platey alumina powder consisting essentially of individual euhedral platey alumina grains having diameters between 3 and 20 microns which has a D 50 /D 94 less than 1.45 and a D 3 /D 50 less than 1.6 and contains less than 5% of fragments of platey alumina particles.
Claim 2
Dependent Claim 48 words
Platey alumina powder consisting essentially of individual euhedral platey alumina grains having diameters between 3 and 20 microns which has a D 50 /D 94 less than 1.45 and a D 3 /D 50 less than 1.6 and contains less than 5% of fragments of platey alumina particles.
Claim 3
Dependent Claim 19 words
Platey alumina powder according to claim 1 in which the D 50 /D 94 ratio is less than 1.4.
Claim 4
Dependent Claim 22 words
Platey alumina powder according to claim 1 in which at least 90% of the particles have sizes between 6 and 12 microns.
Claim 5
Dependent Claim 26 words
Platey alumina powder with a D 50 of 9 microns and no particles larger than 12 microns, having a bulk density of less than 1.35 g/cc.
Claim 6
Dependent Claim 26 words
Platey alumina powder with a D 50 of 9 microns and no particles larger than 12 microns, having a bulk density of less than 1.35 g/cc.
Claim 7
Dependent Claim 59 words
Platey alumina powder consisting essentially of individual, euhedral, platey alumina particles having a D 50 between 6 and 12 microns, a D 3 /D 50 of less than 1.6. a D 50 /D 94 of less than 1.4, which is essentially free of fines and aggregates and which contains less than 5% of fragments of such platey alumina particles.
Claim 8
Dependent Claim 59 words
Platey alumina powder consisting essentially of individual, euhedral, platey alumina particles having a D 50 between 6 and 12 microns, a D 3 /D 50 of less than 1.6. a D 50 /D 94 of less than 1.4, which is essentially free of fines and aggregates and which contains less than 5% of fragments of such platey alumina particles.
Claim 9
Dependent Claim 89 words
A process for the production of a platey alumina lapping powder which comprises: a. providing a platey alumina product containing from about 10 to about 30% by weight of aggregates; b. classifying the platey alumina product into a coarse fraction and a fine fraction containing particles smaller than 6 microns; c. wet milling the coarse fraction until the particle size of the powder has reached a D 50 of from about 6 to about 12; and d. separating and removing a fraction with particle sizes less than 3 microns.
Claim 10
Dependent Claim 89 words
A process for the production of a platey alumina lapping powder which comprises: a. providing a platey alumina product containing from about 10 to about 30% by weight of aggregates; b. classifying the platey alumina product into a coarse fraction and a fine fraction containing particles smaller than 6 microns; c. wet milling the coarse fraction until the particle size of the powder has reached a D 50 of from about 6 to about 12; and d. separating and removing a fraction with particle sizes less than 3 microns.
Claim 11
Dependent Claim 32 words
A process according to claim 6 in which the aggregate-containing platey alumina is obtained by lightly dry milling an as-produced, calcined, platey alumina product till the percentage of aggregates has been reduced.
Claim 12
Dependent Claim 19 words
A process according to claim 6 in which, after the wet-milling operation, particles smaller than 6 microns are removed.
Claim 13
Dependent Claim 59 words
A process according to claim 6 in which, after the wet-milling, at least part of the fines are separated in an operation in which the slurry of alumina in water discharged from the wet milling operation is allowed to settle to form a water layer and a slurry layer, and a fines component is removed with the water layer.
Claim 14
Dependent Claim 37 words
A process according to claim 9 in which the fines separation after the wet-milling also includes air-classification after the milled slurry has been separated, dried and lightly milled to break up any loose aggregates formed during drying.

References Cited (Backward Citations)

US3121623A Cited
US4657754A Cited
US4820498A Cited
US5196180A Cited
US4952389A Cited
US5190567A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1997-01-10 1997-07-12 1998-01-11 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2001-01-10 2001-07-12 2002-01-11 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2005-01-10 2005-07-12 2006-01-11 $7700.00 Window Closed / Lapsed

Assigned Categories & Tags

No categories assigned to this patent yet.

Assign Category Tag