Plug for sealing preservative in wood

Claim 2

A plug comprising: (a) a body portion having a central longitudinal axis, inner and outer end portions, and a periphery of generally circular cross-section extending between the end portions, (b) at least one flexible thread portion helically wound around the periphery, the thread portion having a leading face facing towards the inner end portion, and a trailing face facing towards the outer end portion, the leading face and trailing face being inclined to the longitudinal axis at a leading angle and a trailing angle respectively, the leading angle being shallower than the trailing angle, the thread portion having a directional flexibility so as to deflect relatively more easily towards the outer end portion than towards the inner end portion, the thread portion having a root width as measured generally axially along the periphery within a longitudinal plane containing the longitudinal axis, spacing between adjacent turns of the thread portion within the longitudinal plane being between two and ten times greater than the root width of the thread portion, the thread portion has a thread depth as measured radially from the periphery to an outermost portion of the thread, the thread depth being greater at the outer end portion of the plug than at the inner end portion, and (c) driver engagement means for cooperating with a driver located adjacent the outer end portion.

Claim 3

A plug as claimed in claim 1, in which: (a) the thread portion has a root width as measured generally axially along the periphery within a longitudinal plane containing the longitudinal axis, (b) the root width being between one half and twice the thread depth.

Claim 4

A plug as claimed in claim 1, in which: (a) the periphery of the body portion is a portion of a shallow-angled cone, (b) the inner end portion is of smaller diameter than the outer end portion.

Claim 5

A plug as claimed in claim 1, in which: (a) the leading angle is between 80 degrees and 45 degrees to the longitudinal axis, (b) the trailing angle is between 70 degrees and 135 degrees to the longitudinal axis.

Claim 6

A plug as claimed in claim 1, in which: (a) the driver engagement means is a recess within the outer end portion, the recess having at least one pair of diametrically opposed shoulder portions to accept driving faces of the driver.

Claim 7

A plug as claimed in claim 5, in which: (a) the recess has a recess surface defined in part by a plurality of generally radially disposed projections, each projection having at least one generally radially disposed driven face.

Claim 8

A plug as claimed in claim 1, further including: (a) a circumferential, non-helical annular sealing ring adjacent the outer end portion, the ring extending outwardly further than an adjacent thread portion to provide a maximum diameter of the plug, the sealing ring having a leading face inclined at a leading angle generally similar to the leading angle of the thread portion.

Claim 9

A plug as claimed in claim 1, in which: (a) the body has a longitudinal opening extending between the inner and outer end portions thereof, (b) a penetrable resilient sealing means extends across the opening so as to seal the opening when closed.

Claim 10

A plug as claimed in claim 7, in which: (a) the sealing means has a self-sealing opening therein in which resilience of the sealing means maintains the opening closed.

Claim 11

A plug as claimed in claim 9, in which: (a) the opening in the sealing means comprises a pair of diametrically disposed slits intersecting adjacent the longitudinal axis of the body.

Claim 12

A plug as claimed in claim 1, in which: (a) the body and thread portions are integral and fabricated from a resilient plastic material.

Claim 13

A plug as claimed in claim 1, in which: (a) ratio of overall diameter of the thread portion to diameter of the body portion at a specific axial location is between 1.05 and 1.15.

Claim 14

A plug as claimed in claim 8, in which: (a) the body and thread portions are integral and fabricated from a resilient thermo-plastic material, (b) the sealing means is fabricated from a plastic material which has a resilience equal to or greater than the plastic material of the body.

Claim 15

A plug as claimed in claim 13, in which: (a) the body is fabricated from a thermo-plastic material having a Shore Durometer Hardness as measured on the D Scale within a range of 50 through 70, (b) the sealing means is fabricated from a thermo-plastic material having a Shore Durometer Hardness as measured on the D Scale within a range of 40 through 60.

Claim 16

A plug as claimed in claim 6, in which: (a) the driven face of each projection has an axial length and a radial width, in which ratio of radial width to axial length is between 16:1 and 3:1.

Claim 17

A plug comprising: (a) a body portion having a central longitudinal axis, inner and outer end portions, and a periphery of generally circular cross-section extending between the end portions, (b) at least one flexible thread portion helically wound around the periphery, the thread portion having a leading face facing towards the inner end portion, and a trailing face facing towards the outer end portion, the leading face and trailing face being inclined to the longitudinal axis at a leading angle and a trailing angle respectively, the leading angle being shallower than the trailing angle, the thread portion having a directional flexibility so as to deflect relatively more easily towards the outer end portion than towards the inner end portion, the thread portion having a root width as measured generally axially along the periphery within a longitudinal plane containing the longitudinal axis and a thread depth as measured radially from the periphery to an outermost portion of the thread, the root width being between one half and twice the thread depth, and the thread depth being greater at the outer end portion of the plug than at the inner end portion, and (c) driver engagement means for cooperating with a driver located adjacent the outer end portion.

Claim 18

A plug comprising: (a) a body portion having a central longitudinal axis, inner and outer end portions, and a periphery of generally circular cross-section extending between the end portions, (b) at least one flexible thread portion helically wound around the periphery, the thread portion having a leading face facing towards the inner end portion, and a trailing face facing towards the outer end portion, the leading face and trailing face being inclined to the longitudinal axis at a leading angle and a trailing angle respectively, the leading angle being shallower than the trailing angle, the thread portion having a directional flexibility so as to deflect relatively more easily towards the outer end portion than towards the inner end portion, the thread portion having a root width as measured generally axially along the periphery within a longitudinal plane containing the longitudinal axis and a thread depth as measured radially from the periphery to an outermost portion of the thread, the root width being between one half and twice the thread depth, and the thread depth being greater at the outer end portion of the plug than at the inner end portion, and (c) driver engagement means for cooperating with a driver located adjacent the outer end portion.

Claim 19

A plug as claimed in claim 16 in which: (a) the periphery of the body portion is a portion of a shallow-angled cone, and (b) the inner end portion is of smaller diameter than the outer end portion.

Claim 20

A plug as claimed in claim 16 in which: (a) the body has a longitudinal opening extending between the inner and outer end portions thereof, and (b) a penetrable, resilient sealing means extends across the opening so as to seal the opening when closed.

Claim 21

A plug as claimed in claim 18 in which: (a) the body and thread portions are integral and fabricated from a resilient thermo-plastic material, and (b) the sealing means is fabricated from a resilient plastic material which has a resilience equal to or greater than resilience of the plastic material of the body.

Claim 22

A plug as claimed in claim 16 in which: (a) ratio of overall diameter of the thread portion to diameter of the body portion at a specific axial location is between 1.05 and 1.15.

Claim 23

In combination, a wood structure having an opening defined by a sidewall of generally circular cross-section, and a plug inserted in the opening, the plug comprising: (a) a body portion having a central longitudinal axis, inner and outer end portions, and a periphery of generally circular cross-section extending between the end portions, (b) at least one flexible thread portion helically wound around the periphery, the thread portion having a leading face facing towards the inner end portion, and a trailing face facing towards the outer end portion, the leading face and trailing face being inclined to the longitudinal axis at a leading angle and a trailing angle respectively, the leading angle being shallower than the trailing angle, the thread portion having a directional flexibility so as to deflect relatively more easily towards the outer end portion than towards the inner end portion, the thread portion being deformed by the side wall of the opening to be deflected towards the outer end portion, so as to act as barbs to assist in retaining the plug within the opening, the thread portion has a thread depth as measured radially from the periphery to an outermost portion of the thread, the thread depth being greater at the outer end portion of the plug than at the inner end portion, and (c) driver engagement means for cooperating with a driver located adjacent the outer end portion.

Claim 24

In combination, a wood structure having an opening defined by a sidewall of generally circular cross-section, and a plug inserted in the opening, the plug comprising: (a) a body portion having a central longitudinal axis, inner and outer end portions, and a periphery of generally circular cross-section extending between the end portions, (b) at least one flexible thread portion helically wound around the periphery, the thread portion having a leading face facing towards the inner end portion, and a trailing face facing towards the outer end portion, the leading face and trailing face being inclined to the longitudinal axis at a leading angle and a trailing angle respectively, the leading angle being shallower than the trailing angle, the thread portion having a directional flexibility so as to deflect relatively more easily towards the outer end portion than towards the inner end portion, the thread portion being deformed by the side wall of the opening to be deflected towards the outer end portion, so as to act as barbs to assist in retaining the plug within the opening, the thread portion has a thread depth as measured radially from the periphery to an outermost portion of the thread, the thread depth being greater at the outer end portion of the plug than at the inner end portion, and (c) driver engagement means for cooperating with a driver located adjacent the outer end portion.

Claim 25

A combination as claimed in claim 21 in which: (a) the opening in the wood structure is generally cylindrical, and (b) the periphery of the body portion of the plug is a portion of a shallow-angled cone in which the inner end portion is of smaller diameter than the outer end portion.

Claim 26

A combination as claimed in claim 21 in which: (a) the thread portion has a root width as measured generally axially along the periphery within a longitudinal plane containing the longitudinal axis, and (b) spacing between adjacent turns of the thread portion within the longitudinal plane is between two and ten times greater than the root width of the thread portion.

Claim 27

A combination as claimed in claim 21 in which: (a) ratio of overall diameter of the thread portion to diameter of the body portion at a specific axial location is between 1.05 and 1.15.

Claim 28

A combination as claimed in claim 21, in which the plug is further characterized by: (a) the body having a longitudinal opening extending between the inner and outer end portions thereof, (b) the body and thread portions being integral and fabricated from a resilient plastic material, so that the body is compressed and deflects inwardly when driven into the opening in the wood structure, and (c) a penetrable, resilient sealing means extending across the opening so as to seal the opening when closed, the sealing means being fabricated from a plastic material which has a resilience equal to or greater than the plastic material of the body, and has a thickness sufficient to resist buckling under compression so that as the body compresses due to force from the side walls of the opening, the resilient sealing means deflects to augment sealing of the opening therein.

Claim 29

A combination as claimed in claim 21 in which the plug further includes: (a) a circumferential, non-helical annular sealing ring adjacent the outer end portion, the ring extending outwardly further than an adjacent thread portion to provide a maximum diameter of the plug, the sealing ring having a leading face inclined at leading angle generally similar to leading angle of the thread portion and being compressed by sidewall of the opening.