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US5032544A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for producing semiconductor device substrate using polishing guard

Assignee: Shin-Etsu Handotai Co Ltd
•
Filing: 1990-08-13
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Granted: 1991-07-16
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Expires: 2010-08-13
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Abstract

Abstract A process for producing an SOI-structured semiconductor device substrate has the steps of: reducing the diameter of the one Si-monocrystal wafer of two bonded polished Si-monocrystal wafers to be slightly smaller than that of the other Si-monocrystal wafer so that the width of the annular margin defined between the bonded surfaces of the Si-monocrystal wafers is uniform; then forming an annular polishing guard on the cylindrical surface of the one wafer and the margin of the other wafer, the polishing guard having a predetermined thickness and being made of a material providing a polishing speed lower under the same condition than the one wafer; and then polishing the one wafer so as to make it in thin film. The polishing guard provides an accurate thickness control of the resulting Si-monocrystal thin film, in particular, even at a few micrometers level.

Inventors

  • 👤 Tatsuo Ito
  • 👤 Yasuaki Nakazato

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-23 16:06
CPC Classifications
H; H10; H10P; H10P90/00; H10P90/19; H10P90/1904; H10P90/1906; H10P90/1914; H10P52/00; H10P52/40; H10P52/402; H10W; H10W10/00; H10W10/10; H10W10/181; Y; Y10; Y10S; Y10S148/00; Y10S148/012; Y10S148/135

Claims Analysis

Total Claims: 10
Claim 1
Independent Claim 215 words
A process for producing an SOI-structured semiconductor device substrate having the steps of: bonding polished surfaces of two Si-monocrystal wafers at least one of which has an oxide film formed on the bonded polished surface; and uniformly eliminating part of the thickness of one of the two Si-monocrystal wafers in parallel to the polished surface so that a thin film is resulted from the one Si-monocrystal wafer in addition, the process for producing the SOI-structured semiconductor device substrate comprising the steps of: reducing the diameter of the one Si-monocrystal wafer to be slightly smaller than that of the other Si-monocrystal wafer at least prior to the thin film making step so that the width of the unbonded annular peripheral margin exposed on the surface of the other Si-monocrystal wafer is uniform along all the periphery; forming an annular polishing guard on the cylindrical surface of the one Si-monocrystal wafer and said margin prior to the thin film making step, the guard having a predetermined thickness and being made of a material of a lower polishing rate relative to the polishing rate of the one Si-monocrystal wafer; and then polishing the one Si-monocrystal wafer so as to make the one Si-monocrystal wafer thinned into a thin film, said polishing guard acting to control the polishing rate.
Claim 2
Dependent Claim 215 words
A process for producing an SOI-structured semiconductor device substrate having the steps of: bonding polished surfaces of two Si-monocrystal wafers at least one of which has an oxide film formed on the bonded polished surface; and uniformly eliminating part of the thickness of one of the two Si-monocrystal wafers in parallel to the polished surface so that a thin film is resulted from the one Si-monocrystal wafer in addition, the process for producing the SOI-structured semiconductor device substrate comprising the steps of: reducing the diameter of the one Si-monocrystal wafer to be slightly smaller than that of the other Si-monocrystal wafer at least prior to the thin film making step so that the width of the unbonded annular peripheral margin exposed on the surface of the other Si-monocrystal wafer is uniform along all the periphery; forming an annular polishing guard on the cylindrical surface of the one Si-monocrystal wafer and said margin prior to the thin film making step, the guard having a predetermined thickness and being made of a material of a lower polishing rate relative to the polishing rate of the one Si-monocrystal wafer; and then polishing the one Si-monocrystal wafer so as to make the one Si-monocrystal wafer thinned into a thin film, said polishing guard acting to control the polishing rate.
Claim 3
Dependent Claim 24 words
A process for producing an SOI-structured semiconductor device substrate as recited in claim 1, wherein the polishing guard is made of SiO 2 .
Claim 4
Dependent Claim 23 words
A process for producing an SOI-structured semiconductor device substrate as recited in claim 1, wherein the polishing guard is made of silicon nitride.
Claim 5
Dependent Claim 23 words
A process for producing an SOI-structured semiconductor device substrate as recited in claim 2, wherein the SiO 2 is produced by thermal oxidation.
Claim 6
Dependent Claim 23 words
A process for producing an SOI-structured semiconductor device substrate as recited in claim 2, wherein the SiO 2 is produced by CVD process.
Claim 7
Dependent Claim 45 words
A process for producing an SOI-structured semiconductor device substrate as recited in claim 1, wherein the polishing guard has a stepped section comprising a narrower portion at the outermost of said margin and a wider portion close to or at the innermost of said margin.
Claim 8
Dependent Claim 27 words
A process for producing an SOI-structured semi-conductor device substrate as recited in claim 1, wherein said predetermined thickness of said annular polishing guard is about 5 μm.
Claim 9
Dependent Claim 119 words
A process for producing an SOI-structured semi-conductor device substrate, comprising: bonding together polished surfaces of two Si-monocrystal wafers, at least one of said surfaces being coated with an oxide film; reducing the diameter of one said Si-monocrystal wafer to form a uniform unbonded annular peripheral margin on the surface of the other said Si-monocrystal wafer; forming an annular polishing guard on the cylindrical surface of said one Si-monocrystal wafer and the margin of said other Si-monocrystal wafer, the guard being made of a material of a lower polishing rate relative to the polishing rate of said one Si-monocrystal wafer; and polishing said one Si-monocrystal wafer to form a thin film, said polishing guard acting to control the polishing rate.
Claim 10
Dependent Claim 119 words
A process for producing an SOI-structured semi-conductor device substrate, comprising: bonding together polished surfaces of two Si-monocrystal wafers, at least one of said surfaces being coated with an oxide film; reducing the diameter of one said Si-monocrystal wafer to form a uniform unbonded annular peripheral margin on the surface of the other said Si-monocrystal wafer; forming an annular polishing guard on the cylindrical surface of said one Si-monocrystal wafer and the margin of said other Si-monocrystal wafer, the guard being made of a material of a lower polishing rate relative to the polishing rate of said one Si-monocrystal wafer; and polishing said one Si-monocrystal wafer to form a thin film, said polishing guard acting to control the polishing rate.

References Cited (Backward Citations)

US4017341A Cited
JPS5330284A Cited
US4321747A Cited
US4638552A Cited
US4888304A Cited
US4948748A Cited
JPS6368817A Cited
JPS63246841A Cited
US4878957A Cited
US4908328A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1994-07-15 1995-01-14 1995-07-16 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1998-07-15 1999-01-14 1999-07-16 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2002-07-15 2003-01-14 2003-07-16 $7700.00 Window Closed / Lapsed

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