Patent US2052603A successfully refreshed from Google Patents.
← Back to Patent Explorer
US4923938A Expired / Lapsed US ⏱️ 0.0 years remaining

Catalyst for regulating the molecular weight distribution of ethylene polymers

Assignee: Union Carbide Chemicals and Plastics Technology LLC
•
Filing: 1989-04-14
•
Granted: 1990-05-08
•
Expires: 2009-04-14
📄 Original PDF 🌐 Google Patents 🔄 Sync Now

Abstract

Abstract A vanadium-based catalyst is treated with certain oxygen-containing compounds as a means of narrowing and effectively regulating the molecular weight distribution of the polymers produced with the catalyst.

Inventors

  • 👤 Sun-Chueh Kao
  • 👤 Kevin J. Cann
  • 👤 Frederick J. Karol
  • 👤 Arthur E. Marcinkowsky
  • 👤 Mark G. Goode
  • 👤 Eugene H. Theobald

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-23 17:36
CPC Classifications
C; C08; C08F; C08F10/00

Claims Analysis

Total Claims: 37
Claim 1
Independent Claim 244 words
In a process for homopolymerizing ethylene, or copolymerizing ethylene with one or more alpha olefins containing from 3 to 8 carbon atoms, with a catalyst system comprising (A) a solid catalyst precursor consisting essentially of (1) a solid, particulate, porous, inorganic carrier, as support for (2) the reaction product of (a) a vanadium trihalide and (b) an electron donor, and (3) a boron halide or alkylaluminum modifier, (B) an alkylaluminum cocatalyst, and (C) a halohydrocarbon polymerization promoter, the improvement which comprises treating solid catalyst precursor (A) with an oxygen-containing molecular weight distribution regulator selected from the group consisting of compounds having the formulas A--R--B and R.sup.1 --B wherein: R is a divalent hydrocarbon radical free of aliphatic unsaturation containing from 1 to 14 carbon atoms, R 1 is a heterocyclic ring free of aliphatic unsaturation containing from 2 to 14 carbon atoms and at least one oxygen or nitrogen atom, and A and B are each selected from the group consisting of: --OH, --R.sup.1, --OR.sup.2, COOR.sup.2, --NR.sup.3 R.sup.4 and wherein: R 1 is as defined above, R 2 is a monovalent hydrocarbon radical free of aliphatic unsaturation containing from 1 to 14 carbon atoms, and R 3 and R 4 are individually hydrogen or monovalent hydrocarbon radicals free of aliphatic unsaturation containing from 1 to 14 carbon atoms, with the proviso that at least one of A and B must be --OH or --COOR 2 , but both A and B cannot be --OH.
Claim 2
Dependent Claim 244 words
In a process for homopolymerizing ethylene, or copolymerizing ethylene with one or more alpha olefins containing from 3 to 8 carbon atoms, with a catalyst system comprising (A) a solid catalyst precursor consisting essentially of (1) a solid, particulate, porous, inorganic carrier, as support for (2) the reaction product of (a) a vanadium trihalide and (b) an electron donor, and (3) a boron halide or alkylaluminum modifier, (B) an alkylaluminum cocatalyst, and (C) a halohydrocarbon polymerization promoter, the improvement which comprises treating solid catalyst precursor (A) with an oxygen-containing molecular weight distribution regulator selected from the group consisting of compounds having the formulas A--R--B and R.sup.1 --B wherein: R is a divalent hydrocarbon radical free of aliphatic unsaturation containing from 1 to 14 carbon atoms, R 1 is a heterocyclic ring free of aliphatic unsaturation containing from 2 to 14 carbon atoms and at least one oxygen or nitrogen atom, and A and B are each selected from the group consisting of: --OH, --R.sup.1, --OR.sup.2, COOR.sup.2, --NR.sup.3 R.sup.4 and wherein: R 1 is as defined above, R 2 is a monovalent hydrocarbon radical free of aliphatic unsaturation containing from 1 to 14 carbon atoms, and R 3 and R 4 are individually hydrogen or monovalent hydrocarbon radicals free of aliphatic unsaturation containing from 1 to 14 carbon atoms, with the proviso that at least one of A and B must be --OH or --COOR 2 , but both A and B cannot be --OH.
Claim 3
Dependent Claim 12 words
A process as in claim 1 wherein the alkylaluminum cocatalyst is triethylaluminum.
Claim 4
Dependent Claim 74 words
A process as in claim 1 wherein: R is an alkylene radical containing from 1 to 6 carbon atoms or an arylene radical containing 6 carbon atoms, R 1 is a heterocyclic ring which contains from 2 to 6 carbon atoms and one oxygen or one nitrogen atom, and R 2 , R 3 and R 4 are alkyl radicals containing from 1 to 6 carbon atoms, or aryl radicals containing 6 carbon atoms.
Claim 5
Dependent Claim 12 words
A process as in claim 3 wherein the alkylaluminum cocatalyst is triethylaluminum.
Claim 6
Dependent Claim 17 words
A process as in claim 3 wherein the oxygen-containing molecular weight distribution regulator is an alkoxy alcohol.
Claim 7
Dependent Claim 12 words
A process as in claim 5 wherein the alkylaluminum cocatalyst is triethylaluminum.
Claim 8
Dependent Claim 15 words
A process as in claim 5 wherein the oxygen-containing molecular weight distribution regulator is 2-methoxyethanol.
Claim 9
Dependent Claim 12 words
A process as in claim 7 wherein the alkylaluminum cocatalyst is triethylaluminum.
Claim 10
Dependent Claim 15 words
A process as in claim 5 wherein the oxygen-containing molecular weight distribution regulator is 2-ethoxyethanol.
Claim 11
Dependent Claim 12 words
A process as in claim 9 wherein the alkylaluminum cocatalyst is triethylaluminum.
Claim 12
Dependent Claim 15 words
A process as in claim 5 wherein the oxygen-containing molecular weight distribution regulator is 3-methoxybutanol.
Claim 13
Dependent Claim 12 words
A process as in claim 11 wherein the alkylaluminum cocatalyst is triethylaluminum.
Claim 14
Dependent Claim 15 words
A process as in claim 5 wherein the oxygen-containing molecular weight distribution regulator is 3-hydroxytetrahydrofuran.
Claim 15
Dependent Claim 12 words
A process as in claim 13 wherein the alkylaluminum cocatalyst is triethylaluminum.
Claim 16
Dependent Claim 17 words
A process as in claim 3 wherein the oxygen-containing molecular weight distribution regulator is an amino alcohol.
Claim 17
Dependent Claim 12 words
A process as in claim 15 wherein the alkylaluminum cocatalyst is triethylaluminum.
Claim 18
Dependent Claim 15 words
A process as in claim 15 wherein the oxygen-containing molecular weight distribution regulator is 1-piperidineethanol.
Claim 19
Dependent Claim 12 words
A process as in claim 17 wherein the alkylaluminum cocatalyst is triethylaluminum.
Claim 20
Dependent Claim 17 words
A process as in claim 3 wherein the oxygen-containing molecular weight distribution regulator is an alkoxy ester.
Claim 21
Dependent Claim 12 words
A process as in claim 19 wherein the alkylaluminum cocatalyst is triethylaluminum.
Claim 22
Dependent Claim 16 words
A process as in claim 19 wherein the oxygen-containing molecular weight distribution regulator is ethyl 4-anisate.
Claim 23
Dependent Claim 12 words
A process as in claim 21 wherein the alkylaluminum cocatalyst is triethylaluminum.
Claim 24
Dependent Claim 16 words
A process as in claim 19 wherein the oxygen-containing molecular weight distribution regulator is ethyl 2-anisate.
Claim 25
Dependent Claim 12 words
A process as in claim 23 wherein the alkylaluminum cocatalyst is triethylaluminum.
Claim 26
Dependent Claim 16 words
A process as in claim 19 wherein the oxygen-containing molecular weight distribution regulator is ethyl methoxyacetate.
Claim 27
Dependent Claim 12 words
A process as in claim 25 wherein the alkylaluminum cocatalyst is triethylaluminum.
Claim 28
Dependent Claim 17 words
A process as in claim 3 wherein the oxygen-containing molecular weight distribution regulator is an amino ester.
Claim 29
Dependent Claim 12 words
A process as in claim 27 wherein the alkylaluminum cocatalyst is triethylaluminum.
Claim 30
Dependent Claim 17 words
A process as in claim 3 wherein the oxygen-containing molecular weight distribution regulator is an hydroxy ester.
Claim 31
Dependent Claim 12 words
A process as in claim 29 wherein the alkylaluminum cocatalyst is triethylaluminum.
Claim 32
Dependent Claim 17 words
A process as in claim 3 wherein the oxygen containing molecular weight distribution regulator is a diester.
Claim 33
Dependent Claim 12 words
A process as in claim 31 wherein the alkylaluminum cocatalyst is triethylaluminum.
Claim 34
Dependent Claim 16 words
A process as in claim 31 wherein the oxygen-containing molecular weight distribution regulator is diethyl phthalate.
Claim 35
Dependent Claim 12 words
A process as in claim 33 wherein the alkylaluminum cocatalyst is triethylaluminum.
Claim 36
Dependent Claim 16 words
A process as in claim 31 wherein the oxygen-containing molecular weight distribution regulator is diisobutyl phthalate.
Claim 37
Dependent Claim 12 words
A process as in claim 35 wherein the alkylaluminum cocatalyst is triethylaluminum.

References Cited (Backward Citations)

US3297586A Cited
US3219648A Cited
US3477999A Cited
US3647772A Cited
US3786032A Cited
US4224182A Cited
US4434242A Cited
US4435518A Cited
US4508842A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1993-05-07 1993-11-06 1994-05-08 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1997-05-07 1997-11-06 1998-05-08 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2001-05-07 2001-11-06 2002-05-08 $7700.00 Window Closed / Lapsed

Assigned Categories & Tags

No categories assigned to this patent yet.

Assign Category Tag