Meltable aerobically cured plastic compositions

Claim 2

A solid composition comprising a mixture of (a) a reactive component containing at least one compound having at least one polymerizable ethylenic double bond; (b) a component for initiating polymerization containing at least one organoboron compound; and (c) one or more polymers having a melting or softening temperature in the range of from about 50 to about 350° C., wherein the composition is solid at room temperature, stable on storage in solid form even in the presence of air, becoming spreadable or fluid under the influence of heat, aerobically curable by polymerization in such heated spreadable or fluid condition and has a glass transition temperature T g above about 45° C.

Claim 3

A solid composition according to claim 1 wherein the composition also contains one or more of an anionic and/or radical polymerization inhibitor or stabilizer.

Claim 4

A solid composition according to claim 1 wherein the composition also contains one or more of a thickener, a flow promoter, a levelling aid, an accelerator, a filler, a dye, and a pigment.

Claim 5

A solid composition according to claim 2 wherein the composition also contains one or more of a thickener, a flow promoter, a levelling aid, an accelerator, a filler, a dye, and a pigment.

Claim 6

A solid composition according to claim 1 wherein the composition has a glass transition temperature T g above about 60° C.

Claim 7

A solid composition according to claim 1 wherein component (b) is solid at room temperature.

Claim 8

A solid composition according to claim 6 wherein solid component (b) is a boron alkyl or boron aryl compound.

Claim 9

A solid composition according to claim 1 wherein component (b) is one or more organoboron compounds having at least one alkyl B-C bond.

Claim 10

A solid composition according to claim 1 wherein component (b) contains at least one dialkyl borohydride and/or trialkyl boron compound, and wherein at least two such alkyl groups can together form a ring system.

Claim 11

A solid composition according to claim 1 wherein reactive component (a) is a solid which softens or melts above about 45° C.

Claim 12

A solid composition according to claim 1 wherein reactive component (a) is a solid which softens or melts above about 60° C.

Claim 13

A solid composition according to claim 1 wherein component (a) contains at least one compound having a polymerizable vinyl and/or (meth)acryloyl group.

Claim 14

A solid composition according to claim 12 wherein the at least one compound is one or more of an oligomeric polyester, a polyamide, a polyurethane, a polyether, a polysiloxane, a monohydric alcohol, a polyhydric alcohol, and a carboxylic acid.

Claim 15

A solid composition according to claim 1 wherein component (a) contains one or more of a monofunctional (meth)acrylic acid, a polyfunctional (meth)acrylic acid, and a vinyl compound, wherein the above have a number average molecular weight of up to about 20,000.

Claim 16

A solid composition according to claim 14 wherein said number average molecular weight is up to about 10,000.

Claim 17

A solid composition according to claim 1 wherein the one or more polymers of component (c) are homogeneously miscible with reactive component (a) and have a melt viscosity of up to about 100,000 mPas at a temperature in the range of from about 60° C. to about 250° C.

Claim 18

A solid composition according to claim 16 wherein said melt viscosity is up to about 50,000 mPas.

Claim 19

A solid composition according to claim 1 wherein the at least one polymer is a non-reactive component of the composition.

Claim 20

A solid composition according to claim 1 wherein the at least one polymer is reactive when the composition is cured through olefinic double bonds present therein.

Claim 21

A solid composition according to claim 19 wherein the olefinic double bonds are present in the main chain and/or side chains of the polymer.

Claim 22

A solid composition according to claim 1 wherein the composition has a melt viscosity of from about 500 to about 10,000 mPas at a temperature above about 60° C.

Claim 23

A solid composition according to claim 21 wherein the composition has a melt viscosity of from about 500 to about 5,000 mPas.

Claim 24

A solid composition according to claim 1 wherein the composition has a melt viscosity of from about 500 to about 10,000 mPas at a temperature of from about 90° to about 200° C.

Claim 25

A solid composition according to claim 1 wherein component (a) is present in from about 5 to about 99% by weight, based on the weight of the composition.

Claim 26

A solid composition according to claim 24 wherein component (a) is present in from about 5 to about 95% by weight.

Claim 27

A solid composition according to claim 1 wherein component (b) is present in from about 0.05 to about 30% by weight, based on the weight of the composition.

Claim 28

A solid composition according to claim 26 wherein component (b) is present in from about 0.01 to about 10% by weight.

Claim 29

A solid composition according to claim 1 wherein component (c) is present in an amount up to about 95% by weight, based on the weight of the composition.

Claim 30

A solid composition according to claim 28 wherein said amount is from about 20 to about 80% by weight.

Claim 31

A solid composition according to claim 1 wherein component (a) plus component (c) are present in the composition in at least about 50% by weight.

Claim 32

A solid composition according to claim 30 wherein component (a) plus component (c) are present in at least about 80% by weight.

Claim 33

A solid composition according to claim 1 wherein component (a) is liquid at room temperature and is present in from about 10 to about 30% by weight of the composition, and component (c) is solid and is present in from about 50 to about 95% by weight of the composition.

Claim 34

A solid composition according to claim 32 wherein component (c) is present in from about 60 to about 90% by weight.

Claim 35

A process for preparing a solid composition comprising a mixture of (a) a reactive component containing at least one compound having at least one polymerizable ethylenic double bond; (b) a component for initiating polymerization containing at least one organoboron compound; (c) at least one polymer having a melting or softening temperature in the range of from about 50 to about 350° C.; and, optionally (d) at least one anionic and/or radical polymerization inhibitor or stabilizer; (e) at least one of a thickener, a flow promoter, a levelling aid, an accelerator, a filler, a dye, and a pigment, comprising the steps of A. forming a mixed melt of component (a) and (c), and, when present, components (d), and (e); B. removing substantially all of any oxygen present in the melt; C. mixing component (b) into the melt in the absence of oxygen; and D. lowering the temperature of the melt to solidify the melt in the absence of oxygen.

Claim 36

A process for preparing a solid composition comprising a mixture of (a) a reactive component containing at least one compound having at least one polymerizable ethylenic double bond; (b) a component for initiating polymerization containing at least one organoboron compound; (c) at least one polymer having a melting or softening temperature in the range of from about 50 to about 350° C.; and, optionally (d) at least one anionic and/or radical polymerization inhibitor or stabilizer; (e) at least one of a thickener, a flow promoter, a levelling aid, an accelerator, a filler, a dye, and a pigment, comprising the steps of A. forming a mixed melt of component (a) and (c), and, when present, components (d), and (e); B. removing substantially all of any oxygen present in the melt; C. mixing component (b) into the melt in the absence of oxygen; and D. lowering the temperature of the melt to solidify the melt in the absence of oxygen.

Claim 37

A process according to claim 34 wherein step B. is carried out by repeated evacuation and purging with an oxygen-free inert gas.

Claim 38

A process according to claim 34 wherein step D. is carried out by allowing the melt to harden at room temperature in the absence of oxygen.

Claim 39

A method for forming a heat-resistant bond between two surfaces comprising applying the curable composition of claim 1 as a melt to the surfaces to be bonded and aerobically curing the composition.

Claim 40

The composition of claim 10, wherein component (a) is a derivative of (meth) acrylic acid or a derivative of (meth)acrylic acid with up to 25% by weight, based on the weight of polymerizable components, of a polymerizable monomer other than said derivative, and the at least one polymer is present in an amount of from about 20 to 80% by weight of the composition.