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US4906375A Expired / Lapsed US ⏱️ 0.0 years remaining

Asymmetrical microporous hollow fiber for hemodialysis

Assignee: Fresenius SE and Co KGaA
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Filing: 1988-04-29
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Granted: 1990-03-06
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Expires: 2008-04-29
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Abstract

Abstract An asymmetric microporous hollow fiber for hemodialysis is made up of 90 to 99% by weight of a first hydrophobic polymer and 10 to 1% by weight of a second hydrophilic polymer. The fiber has a water adsorbing capacity of 3 to 10% and is produced by extruding a solution containing 12 to 20% by weight of the first polymer and 2 to 10% by weight of the second polymer, the rest being a solvent to give a continuous hollow structure with a wall, causing a precipitation liquor to act on said structure in an outward direction through the wall thereof with the full precipitation thereof and the concurrent dissolution and washing out of a part of said first polymer from said extruded structure and then washing out the dissolved out part of the pore-forming substance and the other organic components. Thereafter the fiber so produced is fixed in a washing bath.

Inventors

  • 👤 Klaus Heilmann

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-23 18:46
CPC Classifications
B; B22; B22D; B22D2/00; B22D2/006; B22D11/00; B22D11/16; B22D11/18; B22D11/181; B22D11/182; Y; Y10; Y10T; Y10T428/00; Y10T428/29; Y10T428/2913; Y10T428/2973; Y10T428/2975

Claims Analysis

Total Claims: 26
Claim 1
Independent Claim 261 words
An asymmetric microporous wettable hollow fiber, consisting essentially of an inner barrier layer and an outer foam-like supporting structure said fiber comprising a hydrophobic first organic polymer in an amount equal to 90 to 99% by weight and 10 to 1% by weight of polyvinyl pyrrolidone which is produced by the following steps: (a) wet spinning a polymer solution made up of a solvent, of 12 to 20% by weight of the first said polymer and of 2 to 10% by weight of the polyvinyl pyrrolidone, said solution having a viscosity of 500 to 3,000 cps, through a ring duct of a spinnerette having an external ring duct and an internal hollow core, (b) simultaneously passing through said hollow internal core a precipitant solution comprising an aprotic solvent in conjunction with at least 25% by weight of a nonsolvent which acts in an outward direction on the polymer solution after issuing from the spinneret (c) casting into an aqueous washing bath, said spinnerette and the upper surface of said washing bath being separated by an air gap, said air gap being so provided that full precipitation of components will have occurred before the precipitated polymer solution enters said washing bath thereby, (d) dissolving out and washing away a substantial portion of the polyvinyl pyrrolidone and of the said solvent, to form a fibre having a high clearance rate according to DIN 58352, of 200-290 ml/min for urea and 200-250 ml/min for creatinine and phosphate, at a blood flow rate of 300 ml/min., for fibres having 1.25 m 2 of active surface.
Claim 2
Dependent Claim 261 words
An asymmetric microporous wettable hollow fiber, consisting essentially of an inner barrier layer and an outer foam-like supporting structure said fiber comprising a hydrophobic first organic polymer in an amount equal to 90 to 99% by weight and 10 to 1% by weight of polyvinyl pyrrolidone which is produced by the following steps: (a) wet spinning a polymer solution made up of a solvent, of 12 to 20% by weight of the first said polymer and of 2 to 10% by weight of the polyvinyl pyrrolidone, said solution having a viscosity of 500 to 3,000 cps, through a ring duct of a spinnerette having an external ring duct and an internal hollow core, (b) simultaneously passing through said hollow internal core a precipitant solution comprising an aprotic solvent in conjunction with at least 25% by weight of a nonsolvent which acts in an outward direction on the polymer solution after issuing from the spinneret (c) casting into an aqueous washing bath, said spinnerette and the upper surface of said washing bath being separated by an air gap, said air gap being so provided that full precipitation of components will have occurred before the precipitated polymer solution enters said washing bath thereby, (d) dissolving out and washing away a substantial portion of the polyvinyl pyrrolidone and of the said solvent, to form a fibre having a high clearance rate according to DIN 58352, of 200-290 ml/min for urea and 200-250 ml/min for creatinine and phosphate, at a blood flow rate of 300 ml/min., for fibres having 1.25 m 2 of active surface.
Claim 3
Dependent Claim 44 words
An asymmetric microporous wettable hollow fiber according to claim 1 wherein said hydrophobic first polymer is selected from the group consisting of a polyarylsulfone, a polycarbonate, a polyamide, a polyvinyl chloride, a modified acrylic acid polymer, a polyether, a polyurethane and a copolymer thereof.
Claim 4
Dependent Claim 26 words
An asymmetric microporous wettable hollow fiber according to claim 2 wherein said first hydrophobic polymer is selected from the group consisting of polysulfone and a polyethersulfone.
Claim 5
Dependent Claim 21 words
An asymmetric microporous wettable hollow fiber according to claim 1 wherein said polyvinyl pyrrolidone has a mean molecular weight of 10,000-450,000.
Claim 6
Dependent Claim 27 words
An asymmetric microporous wettable hollow fiber according to claim 1 containing 95 to 98% by weight of the first said polymer, the rest being said second polymer.
Claim 7
Dependent Claim 27 words
An asymmetric microporous wettable hollow fiber according to claim 1 having a water absorption capacity equal to 3 to 10% of the weight of the hollow fiber.
Claim 8
Dependent Claim 23 words
An asymmetric microporous wettable hollow fiber according to claim 6 wherein said water absorption capacity is equal to 6 to 8% by weight.
Claim 9
Dependent Claim 25 words
An asymmetric microporous wettable hollow fiber according to claim 1, wherein said membrane comprises a water permeability of 200-400 ml/h per sq. meter X mmHg.
Claim 10
Dependent Claim 27 words
An asymmetric microporous wettable hollow fiber according to claim 8, wherein said membrane comprises a microporous barrier layer comprising pores with a pore diameter of 0.1-2 microns.
Claim 11
Dependent Claim 37 words
An asymmetric microporous wettable hollow fiber according to claim 1, wherein the clearance of urea is about 270 ml/min, creatinine and phosphate each about 230 ml/min, Vitamin B 12 about 140 ml/min and inulin about 90 ml/min.
Claim 12
Dependent Claim 26 words
An asymmetric microporous wettable hollow fiber according to claim 1 said material having a high rate of water permeability of about 30-60 ml/h per sq. meter×mmHg.
Claim 13
Dependent Claim 36 words
An asymmetric microporous wettable hollow fiber according to claim 1 said material having a high clearance rate according to DIN 58352 of 110-150 ml/min for Vitamin B 12 at a blood flow rate of 300 ml/min.
Claim 14
Dependent Claim 34 words
An asymmetric microporous wettable hollow fiber according to claim 1 said material having a high clearance rate according to DIN 58352 of 50-120 ml/min for inulin at a blood flow rate of 300 ml/min.
Claim 15
Dependent Claim 24 words
An asymmetric microporous wettable hollow fiber according to claim 1 said material having a high sieving coefficient of 1.0 for Vitamin B 12 .
Claim 16
Dependent Claim 22 words
An asymmetric microporous wettable hollow fiber according to claim 1 said material having a high sieving coefficient of about 0.99 for insulin.
Claim 17
Dependent Claim 21 words
An asymmetric microporous wettable hollow fiber according to claim 1 said material having a high sieving coefficient of 0.5-0.6 for myoglobin.
Claim 18
Dependent Claim 23 words
An asymmetric microporous wettable hollow fiber according to claim 1 said material having a high sieving coefficient of under 0.005 for human albumin.
Claim 19
Dependent Claim 140 words
An asymmetric microporous wettable hollow fiber, consisting essentially of an inner barrier layer and an outer foam-like supporting structure said fiber comprising a hydrophobic first organic polymer in an amount equal to 90 to 99% by weight and 10 to 1% by weight of polyvinyl pyrrolidone said fibre having the following characteristics: (a) a high rate of water permeability of about 30-600 ml/h per sq. meter per mmHg, (b) a high clearance rate according to DIN 58352, of 200-290 ml/min for urea, 200-250 ml/min for Vitamin B 12 and 50-120 ml/min for inulin, at a blood flow rate of 200-250 ml/min creatinine and phosphate, 300 ml/min., for fibres having 1.25 m 2 of active surface and (c) high sieving coefficients of 1.0 for Vitamin B 12 , about 0.99 for inulin, 0.5-0.6 for myoglobin and under 0.005 for human albumin.
Claim 20
Dependent Claim 140 words
An asymmetric microporous wettable hollow fiber, consisting essentially of an inner barrier layer and an outer foam-like supporting structure said fiber comprising a hydrophobic first organic polymer in an amount equal to 90 to 99% by weight and 10 to 1% by weight of polyvinyl pyrrolidone said fibre having the following characteristics: (a) a high rate of water permeability of about 30-600 ml/h per sq. meter per mmHg, (b) a high clearance rate according to DIN 58352, of 200-290 ml/min for urea, 200-250 ml/min for Vitamin B 12 and 50-120 ml/min for inulin, at a blood flow rate of 200-250 ml/min creatinine and phosphate, 300 ml/min., for fibres having 1.25 m 2 of active surface and (c) high sieving coefficients of 1.0 for Vitamin B 12 , about 0.99 for inulin, 0.5-0.6 for myoglobin and under 0.005 for human albumin.
Claim 21
Dependent Claim 44 words
An asymmetric microporous wettable hollow fiber according to claim 18 wherein said hydrophobic first polymer is selected from the group consisting of a polyarylsulfone, a polycarbonate, a polyamide, a polyvinyl chloride, a modified acrylic acid polymer, a polyether, a polyurethane and a copolymer thereof.
Claim 22
Dependent Claim 22 words
An asymmetric microporous wettable hollow fiber according to claim 18, wherein said membrane comprises a water absorption capacity of 3-10% by weight.
Claim 23
Dependent Claim 22 words
An asymmetric microporous wettable hollow fiber according to claim 20, wherein said membrane comprises a water absorption capacity of 6-8% by weight.
Claim 24
Dependent Claim 25 words
An asymmetric microporous wettable hollow fiber according to claim 18, wherein said membrane comprises a water permeability of 200-400 ml/h per sq. meter per mmHg.
Claim 25
Dependent Claim 27 words
An asymmetric microporous wettable hollow fiber according to claim 18, wherein said membrane comprises a microporous barrier layer comprising pores with a pore diameter of 0.1-2 microns.
Claim 26
Dependent Claim 37 words
An asymmetric microporous wettable hollow fiber according to claim 18, wherein the clearance of urea is about 270 ml/min, creatinine and phosphate each about 230 ml/min, Vitamin B 12 about 140 ml/min and inulin about 90 ml/min.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1993-03-05 1993-09-04 1994-03-06 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1997-03-05 1997-09-04 1998-03-06 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2001-03-05 2001-09-04 2002-03-06 $7700.00 Window Closed / Lapsed

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