Process for capturing nitrogen from air using gas separation membranes

Claim 1

A process for producing refined relatively pure nitrogen gas wherein the oxygen level is less than about 2,000 ppm from air, the process comprising: (a) moving compressed air into a first separator containing a first set of a plurality of hollow fiber membranes confined in a container, the first separator being adapted to permit selectively the passage therethrough of oxygen, carbon dioxide and water vapor while restraining the passage therethrough of nitrogen; (b) maintaining a pressure differential between the bore surface of the hollow fiber membranes and the external surface of the hollow fibers membranes; (c) moving the resulting nonpermeate gas longitudinally through the bores of the hollow fiber membranes and out the ends of the hollow fiber membranes and from the first separator; (d) venting the resulting permeate gas from the external surfaces of the membranes in the first separator; (e) moving the resulting nonpermeate gas whose nitrogen content has been increased as compared to the source air and whose oxygen content has been significantly reduced as compared to the source air from the first separator without additional compressional forces being applied thereto into internal contact with a second separator containing a second set of a plurality of hollow fiber membranes confined in a container, the separator being adapted to permit selectively the passage therethrough of oxygen, carbon dioxide and water vapor while restraining the passage therethrough of nitrogen; (f) maintaining a pressure differential between the bore surface of the second set of hollow fiber membranes and the external surface of the second set of hollow fiber membranes; (g) moving the nonpermeate gas longitudinally through the bores of the second set of hollow fiber membranes and out the ends of the second set of hollow fiber membranes and from the second separator; (h) venting the resulting permeate gas from the external surfaces of the membranes in the second separator; and (i) thereafter collecting under pressure the nonpermeate gas from the second separator.