Block-graft polymer and process for producing it

Claim 2

A block-graft copolymer comprising: a polymer block having a repetitive unit represented by General Formula (I): ##STR16## wherein R 1 represents a hydrogen atom, methyl group or ethyl group; R 2 and R 3 may be the same or different and each represent an alkyl group having 1 to 3 carbon atoms or phenyl group; R represents n-butyl group, cumyl group or benzyl group; m represent an integer of 0 to 4; and A is selected from the group consisting of polymeric residual groups represented by General Formulas (II) to (V) shown below: ##STR17## wherein R 4 may be the same or different and each represent methyl group, ethyl group or phenyl group; R 5 is as defined for R 4 or represents a group represented by the formula --Si(R 4 ) 3 ; and n is an integer of 1 to 1,000, ##STR18## wherein R 6 represents an alkylene group having 2 to 4 or 6 carbon atoms; R 7 represents a hydrogen atom, an alkyl group having 1 to 4 carbon atoms, vinyl group or phenyl group; and n is as defined above, ##STR19## wherein R 8 represents an alkylene group having 2 to 4 carbon atoms; R 9 represents a hydrogen atom or an alkyl group having 1 to 6 carbon atoms; and n is as defined above, and ##STR20## wherein R 10 represents a hydrogen atom or methyl group; B represents --COOR 2 , where R 2 is as defined above, or --CN; and n is as defined above; and at least one polymer block having a repetitive unit represented by General Formula (VI): ##STR21## wherein R 11 represents a hydrogen atom, methyl group or ethyl group; M is selected from the group consisting of --CH═CH 2 , --C(CH 3 )═CH 2 , --COOCH 3 , --COOC 2 H 5 and phenyl group.

Claim 3

A process for producing a block-graft copolymer comprising a polymer block having a repetitive unit represented by General Formula (I): ##STR22## wherein R 1 represents a hydrogen atom, methyl group or ethyl group; R 2 and R 3 may be the same or different and each represent an alkyl group having 1 to 3 carbon atoms or phenyl group; R represents n-butyl group, cumyl group or benzyl group; m represent an integer of 0 to 4; and A represents a polymeric residual groups represented by General Formula (III) or (IV) shown below: ##STR23## wherein R 6 represents an alkylene group having 2 to 4 or 6 carbon atoms; R 7 represents a hydrogen atom or ethyl group; and n is an integer of 1 to 1,000, ##STR24## wherein R 8 represents an alkylene group having 2 to 4 carbon atoms; R 9 represents a hydrogen atom or an alkyl group having 1 to 6 carbon atoms; and n is as defined above, and at least one polymer block having a repetitive unit represented by General Formula (VI): ##STR25## wherein R 11 represents a hydrogen atom, methyl group or ethyl group; M represents at least one selected from the group consisting of a group represented by the formula --CH═CH 2 , --C(CH 3 )═CH 2 , --COOCH 3 or --COOC 2 H 5 and phenyl group, the process comprising steps of: (1) synthesizing a block copolymer by successively addition polymerizing units represented by General Formula (VIII); ##STR26## wherein R 1 , R 2 , R 3 and m are as defined above with at least one of the compounds represented by General Formula (IX); ##STR27## wherein R 11 and M are as defined above by using an organic metallic compound as an initiator wherein at least the polymerization of the compound of General Formula (VIII) is carried out in the presence of N-methylpyrrolidine said block copolymer comprising a polymer block having a repetitive unit represented by General Formula (VII) ##STR28## wherein R 1 , R 2 , R 3 and m have the same meaning as in General Formula (I) and at least one polymer block having a repetitive unit of General Formula (VI) shown above (2) converting the vinyl groups on the units of the block copolymer represented by General Formula (VII) into a carbanion by reacting the vinyl group with an organic alkali metal represented by the Formula RAlk wherein R has the same meaning as in General Formula (I) and Alk represents a sodium, lithium, potassium or cesium atom; (3) synthesizing a cation-terminated polymer by subjecting a compound represented by General Formula (X): ##STR29## wherein R 6 is as defined above or a compound represented by General Formula (XI): ##STR30## wherein R 8 and R 9 are as defined above to cationic polymerization by using as an initiator a compound selected from the group consisting of boron trifluoride, boron trifluoride etherate, triethyloxonium tetrafluoroborate, ethylfluorosulfonate and ethyltrifluoromethylsulfonate; and (4) ionic coupling the carbanion and the cation-terminated polymer.

Claim 4

A process for producing a block-graft copolymer comprising a polymer block having a repetitive unit represented by General Formula (I): ##STR22## wherein R 1 represents a hydrogen atom, methyl group or ethyl group; R 2 and R 3 may be the same or different and each represent an alkyl group having 1 to 3 carbon atoms or phenyl group; R represents n-butyl group, cumyl group or benzyl group; m represent an integer of 0 to 4; and A represents a polymeric residual groups represented by General Formula (III) or (IV) shown below: ##STR23## wherein R 6 represents an alkylene group having 2 to 4 or 6 carbon atoms; R 7 represents a hydrogen atom or ethyl group; and n is an integer of 1 to 1,000, ##STR24## wherein R 8 represents an alkylene group having 2 to 4 carbon atoms; R 9 represents a hydrogen atom or an alkyl group having 1 to 6 carbon atoms; and n is as defined above, and at least one polymer block having a repetitive unit represented by General Formula (VI): ##STR25## wherein R 11 represents a hydrogen atom, methyl group or ethyl group; M represents at least one selected from the group consisting of a group represented by the formula --CH═CH 2 , --C(CH 3 )═CH 2 , --COOCH 3 or --COOC 2 H 5 and phenyl group, the process comprising steps of: (1) synthesizing a block copolymer by successively addition polymerizing units represented by General Formula (VIII); ##STR26## wherein R 1 , R 2 , R 3 and m are as defined above with at least one of the compounds represented by General Formula (IX); ##STR27## wherein R 11 and M are as defined above by using an organic metallic compound as an initiator wherein at least the polymerization of the compound of General Formula (VIII) is carried out in the presence of N-methylpyrrolidine said block copolymer comprising a polymer block having a repetitive unit represented by General Formula (VII) ##STR28## wherein R 1 , R 2 , R 3 and m have the same meaning as in General Formula (I) and at least one polymer block having a repetitive unit of General Formula (VI) shown above (2) converting the vinyl groups on the units of the block copolymer represented by General Formula (VII) into a carbanion by reacting the vinyl group with an organic alkali metal represented by the Formula RAlk wherein R has the same meaning as in General Formula (I) and Alk represents a sodium, lithium, potassium or cesium atom; (3) synthesizing a cation-terminated polymer by subjecting a compound represented by General Formula (X): ##STR29## wherein R 6 is as defined above or a compound represented by General Formula (XI): ##STR30## wherein R 8 and R 9 are as defined above to cationic polymerization by using as an initiator a compound selected from the group consisting of boron trifluoride, boron trifluoride etherate, triethyloxonium tetrafluoroborate, ethylfluorosulfonate and ethyltrifluoromethylsulfonate; and (4) ionic coupling the carbanion and the cation-terminated polymer.

Claim 5

The process of according to claim 2, wherein the conversion of the vinyl group possessed in General Formula (VII) by said block copolymer, into the carbanion by using the organic alkali metal, is carried out in an ether solvent at 0° to 25° C.

Claim 6

The process according to claim 3, wherein said ether solvent is tetrahydrofuran.

Claim 7

The process according to claim 2, wherein said organic alkali metal used for forming the carbanion is n-butyl lithium or cumyl cesium.

Claim 8

The process according to claim 2, wherein the coupling is carried out by mixing a solution containing the block copolymer having the carbanion-terminated pendant group and a solution containing the cationterminated polymer, while maintaining the mixture at -78° to 0° C.

Claim 9

A process for producing a block-graft copolymer comprising a polymer block having a repetitive unit represented by General Formula (I): ##STR31## wherein R 1 represents a hydrogen atom, methyl group or ethyl group; R 2 and R 3 may be the same or different and each represent an alkyl group having 1 to 3 carbon atoms or phenyl group; R represents n-butyl group, cumyl group or benzyl group; m represent an integer of 0 to 4; and A represents a polymeric residual group represented by General Formula (II), (III) or (V) shown below: ##STR32## wherein R 4 may be the same or different and each represent methyl group, ethyl group or phenyl group; R 5 is as defined for R 4 or represents a group represented by the formula --Si(R 4 ) 3 and n is an integer of 3 to 1,000, ##STR33## wherein R 6 represents --CH 2 CH 2 -- or ##STR34## R 7 represents a hydrogen atom, an alkyl group having 1 to 4 carbon atoms, vinyl group or phenyl group; and n is an integer of 1 to 1,000, ##STR35## wherein R 10 represents a hydrogen atom or methyl group; B represents --COOR 2 , where R 2 is as defined above, or --CN; and n is an integer of 1 to 1,000; and at least one polymer block having a repetitive unit represented by General Formula (VI): ##STR36## wherein R 11 represents a hydrogen atom, methyl group or ethyl group; M represents at least one selected from the group consisting of --CH═CH 2 , --C(CH 3 )═CH 2 , 13 COOCH 2 , --COOC 2 H 5 and phenyl group, the process comprising steps of: (1) synthesizing a block copolymer by successively addition polymerizing units represented by General Formula (VIII) ##STR37## wherein R 1 , R 2 , R 3 and m are as defined above with at least one of the compounds represented by General Formula (IX); ##STR38## wherein R 11 and M are as defined above by using an organic metallic compound as an initiator wherein at least the polymerization of the compound of General Formula (VIII) is carried out in the presence of N-methylpyrrolidine said block copolymer comprising a polymer block having a repetitive unit represented by General Formula (VII) ##STR39## wherein R 1 , R 2 , R 3 and m have the same meaning as in General Formula (I) and at least one polymer block having a repetitive unit of General Formula (VI) shown above (2) converting the vinyl groups on the units of the block copolymer represented by General Formula (VII) into a carbanion by reacting the vinyl group in solution with an organic alkali metal represented by the Formula RAlk wherein R has the same meaning as in General Formula (I) and Alk represents a sodium, lithium, potassium or cesium atom; (3) adding at least one of a monomeric compound represented by General Formula (XII); ##STR40## wherein R 10 and B are as defined above or a monomeric compound represented by General Formula (XIII) ##STR41## wherein R 12 represents a hydrogen atom or methyl group or a monomeric compound represented by General Formula (XIV) ##STR42## wherein R 4 is as defined above and n' is 3 or 4 to the solution containing the block copolymer whose vinyl groups have been converted into carbanions; and (4) reacting the carbanion of the block copolymer with the monomeric compound to grow side chains from the carbanion.

Claim 10

A process for producing a block-graft copolymer comprising a polymer block having a repetitive unit represented by General Formula (I): ##STR31## wherein R 1 represents a hydrogen atom, methyl group or ethyl group; R 2 and R 3 may be the same or different and each represent an alkyl group having 1 to 3 carbon atoms or phenyl group; R represents n-butyl group, cumyl group or benzyl group; m represent an integer of 0 to 4; and A represents a polymeric residual group represented by General Formula (II), (III) or (V) shown below: ##STR32## wherein R 4 may be the same or different and each represent methyl group, ethyl group or phenyl group; R 5 is as defined for R 4 or represents a group represented by the formula --Si(R 4 ) 3 and n is an integer of 3 to 1,000, ##STR33## wherein R 6 represents --CH 2 CH 2 -- or ##STR34## R 7 represents a hydrogen atom, an alkyl group having 1 to 4 carbon atoms, vinyl group or phenyl group; and n is an integer of 1 to 1,000, ##STR35## wherein R 10 represents a hydrogen atom or methyl group; B represents --COOR 2 , where R 2 is as defined above, or --CN; and n is an integer of 1 to 1,000; and at least one polymer block having a repetitive unit represented by General Formula (VI): ##STR36## wherein R 11 represents a hydrogen atom, methyl group or ethyl group; M represents at least one selected from the group consisting of --CH═CH 2 , --C(CH 3 )═CH 2 , 13 COOCH 2 , --COOC 2 H 5 and phenyl group, the process comprising steps of: (1) synthesizing a block copolymer by successively addition polymerizing units represented by General Formula (VIII) ##STR37## wherein R 1 , R 2 , R 3 and m are as defined above with at least one of the compounds represented by General Formula (IX); ##STR38## wherein R 11 and M are as defined above by using an organic metallic compound as an initiator wherein at least the polymerization of the compound of General Formula (VIII) is carried out in the presence of N-methylpyrrolidine said block copolymer comprising a polymer block having a repetitive unit represented by General Formula (VII) ##STR39## wherein R 1 , R 2 , R 3 and m have the same meaning as in General Formula (I) and at least one polymer block having a repetitive unit of General Formula (VI) shown above (2) converting the vinyl groups on the units of the block copolymer represented by General Formula (VII) into a carbanion by reacting the vinyl group in solution with an organic alkali metal represented by the Formula RAlk wherein R has the same meaning as in General Formula (I) and Alk represents a sodium, lithium, potassium or cesium atom; (3) adding at least one of a monomeric compound represented by General Formula (XII); ##STR40## wherein R 10 and B are as defined above or a monomeric compound represented by General Formula (XIII) ##STR41## wherein R 12 represents a hydrogen atom or methyl group or a monomeric compound represented by General Formula (XIV) ##STR42## wherein R 4 is as defined above and n' is 3 or 4 to the solution containing the block copolymer whose vinyl groups have been converted into carbanions; and (4) reacting the carbanion of the block copolymer with the monomeric compound to grow side chains from the carbanion.

Claim 11

The process according to claim 7, wherein the conversion of the vinyl group possessed in General Formula (VII) by said block copolymer, into the carbanion by using the organic alkali metal, is carried out in an ether solvent at 0° to 25° C.

Claim 12

The process according to claim 8, wherein said ether solvent is tetrahydrofuran.

Claim 13

The process according to claim 7, wherein said organic alkali metal used for forming the carbanion is n-butyl lithium or cumyl cesium.

Claim 14

The process according to claim 7, which is the process for producing the block-graft copolymer wherein the A in General Formula (I) is the polymeric residual group represented by General Formula (II), wherein the compound represented by General Formula (XIV) is added to the solution of the carbanion-formed block copolymer in the form of a solution in an ether solvent, and reacted at 0° to 65° C.

Claim 15

The process according to claim 7, which is the process for producing the block copolymer wherein the A in General Formula (I) is the polymeric residual group represented by General Formula (III), wherein the compound represented by General Formula (XIII) is added to the solution of the carbanion-formed block copolymer in the form of a gas, and reacted at 30° to 65° C.

Claim 16

The process according to claim 7, which is the process for producing the block copolymer wherein the A in General Formula (I) is the polymeric residual group represented by General Formula (V), wherein the compound represented by General Formula (XII) is added in the form of a gas or as a solution in an ether solvent, and reacted at -78° to -20° C.

Claim 17

An oxygen enrichment membrane comprising the block-graft copolymer according to claim 1, wherein A in General Formula (I) is General Formula (II).