Cartridge soldering iron

Claim 2

A heater structure comprising a cartridge having a low heat conductive tube, a heat generating means including a coil permanently fixed in one end of the tube, and a first electrical connector permanently fixed in the other end of the tube, and an elongated, hollow holder of non-heat conducting material having first and second ends, a second electrical connector located adjacent one end of said holder and adapted to couple with, mechanically support and removably retain said cartridge in said holder and apply electricity to said first connector, first means for laterally supporting said cartridge located adjacent the other end of said holder and substantially isolating said holder from the heat of said heat generating means.

Claim 3

A heater structure according to claim 1 further comprising means in said holder for guiding said first connector into direct engagement with said second connector whereby said first connector may be rapidly slid into and out of engagement with said second connector.

Claim 4

A heater structure according to claim 1 wherein said heater structure is a soldering iron cartridge and said heat generating means is disposed about a rearward projection of a soldering iron tip.

Claim 5

A soldering iron according to claim 1 or claim 2 wherein said connectors are a mating pair of coaxial connectors.

Claim 6

A soldering iron according to claim 4 further comprising means for supporting said second connector at said one end of said holder, said means for supporting said second connector providing a low heat and electrically conductive region lying between said second connector and said holder.

Claim 7

A heater structure according to claim 3 wherein a ferromagnetic material is disposed on said rearward extension, a coil is disposed about, insulated from and magnetically coupled to said ferromagnetic material, and means for connecting said coil to an a.c. source of constant current.

Claim 8

A heater structure comprising a cartridge having a heat generating tip member located adjacent one end of said cartridge, a first connector located at the other end of said cartridge, a low heat conducting tube extending between and supporting both the heat generating means and said first connector, an elongated, hollow cartridge holder of low heat conducting material and having a first and second end, a second electrical connector located adjacent said first end of said holder and adapted to receive and removably support said first connector, said cartridge extending through said second end and an intermediate region of said holder with said first connector seated in said second connector, the cartridge and holder having dimensions such that air space exists therebetween except in the region of said connectors, and slip fit means for solely supporting said cartridge adjacent said second end of said holder.

Claim 9

A heater structure comprising a cartridge having a heat generating tip member located adjacent one end of said cartridge, a first connector located at the other end of said cartridge, a low heat conducting tube extending between and supporting both the heat generating means and said first connector, an elongated, hollow cartridge holder of low heat conducting material and having a first and second end, a second electrical connector located adjacent said first end of said holder and adapted to receive and removably support said first connector, said cartridge extending through said second end and an intermediate region of said holder with said first connector seated in said second connector, the cartridge and holder having dimensions such that air space exists therebetween except in the region of said connectors, and slip fit means for solely supporting said cartridge adjacent said second end of said holder.

Claim 10

A soldering iron according to claim 1 or 4 or 7 wherein said means for supporting comprises a plurality of lengths of thin, elongated wire defining an opening therebetween at the other end of said handle, said wires having their elongated axes lying perpendicular to the elongated axis of said tube and defining an opening between said wires to accommodate said tube with said wires and said tube contacting essentially tangentially.

Claim 11

A soldering iron according to claim 8 wherein said wires define a triangular opening therebetween whereby to provide a three point tangential contact with said cartridge, said wires being of a springy, material.

Claim 12

A soldering iron according to claim 8 wherein said heat generating means is located outwardly of said second end of said holder.

Claim 13

A combination including a heater cartridge, and a handle for said heater cartridge, said heater cartridge comprising a low heat conducting tube, a heat generating means substantially permanently fixed in one end of the tube, and a first electrical connector substantially permanently fixed in the other end of the tube, said handle comprising an elongated, hollow holder of non-heat conducting material having first and second ends, a second electrical connector located adjacent one end of said holder and adapted to couple with, mechanically support and removably retain said cartridge in said holder and apply electricity to said first connector, first means for laterally supporting said cartridge located adjacent the other end of said holder and substantially isolating said holder from the heat of said heat generating means, and coil means of electrically conductive material located within a member of said combination so as to efficiently couple magnetic flux to said ferromagnetic material whereby to heat said ferromagnetic material to a temperature approaching its Curie temperature upon said coil being connected across a source of constant current.

Claim 14

A combination including a heater cartridge, and a handle for said heater cartridge, said heater cartridge comprising a low heat conducting tube, a heat generating means substantially permanently fixed in one end of the tube, and a first electrical connector substantially permanently fixed in the other end of the tube, said handle comprising an elongated, hollow holder of non-heat conducting material having first and second ends, a second electrical connector located adjacent one end of said holder and adapted to couple with, mechanically support and removably retain said cartridge in said holder and apply electricity to said first connector, first means for laterally supporting said cartridge located adjacent the other end of said holder and substantially isolating said holder from the heat of said heat generating means, and coil means of electrically conductive material located within a member of said combination so as to efficiently couple magnetic flux to said ferromagnetic material whereby to heat said ferromagnetic material to a temperature approaching its Curie temperature upon said coil being connected across a source of constant current.

Claim 15

An article of commerce comprising a heater cartridge comprising a hollow, straight, low heat conducting tube having open ends, one element of a slip fit coaxial electrical connector permanently secured in one end of said tube, a heater member located within and permanently secured in the other end of the tube, electrically conductive means extending between said connector and said heater member whereby upon said connector being coupled to a source of electrical energy said heater member produces heat.

Claim 16

An article of commerce comprising a heater cartridge comprising a hollow, straight, low heat conducting tube having open ends, one element of a slip fit coaxial electrical connector permanently secured in one end of said tube, a heater member located within and permanently secured in the other end of the tube, electrically conductive means extending between said connector and said heater member whereby upon said connector being coupled to a source of electrical energy said heater member produces heat.

Claim 17

A heater cartridge according to claim 12 wherein said heater member comprises a heat conductive member having a tip extending outwardly from said tube and an integral rod press-fitted within said tube.

Claim 18

A heater cartridge according to claim 12 or claim 13 wherein said coaxial connector is a male connector having an outer sleeve secured in said tube with a male member extending centrally of said sleeve.

Claim 19

A heater cartridge according to claim 12 wherein said tube is a stainless steel low heat conductive electrically conductive tube.