← Back to Patent Explorer
US4756862A Expired / Lapsed US ⏱️ 0.0 years remaining

Prosthetic devices having coatings of selected porous bioengineering thermoplastics

Assignee: BP Corp North America Inc
•
Filing: 1986-06-23
•
Granted: 1988-07-12
•
Expires: 2006-06-23
📄 Original PDF 🌐 Google Patents 🔄 Sync Now

Abstract

Abstract Prosthetic devices, such as orthopedic, dental and maxillofacial prostheses, are provided which are composed of an inner load bearing, functional component and an outer foamed or sintered porous coating of selected bioengineering thermoplastics. The bioengineering thermoplastic coating is provided in regions where long-term bone fixation is desired by tissue ingrowth. The coatings offer substantial biomechanical advantages over any material system previously reported. Also provided, are anatomically shaped devices comprised totally of bioengineering thermoplastics with select porous areas; these devices include bone gap bridges, bone caps, and alveolar ridge augmentation implants.

Inventors

  • 👤 Myron Spector
  • 👤 George T. Kwiatkowski
  • 👤 Walter H. Smarook
  • 👤 Michael J. Michno, Jr.

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-23 12:09
CPC Classifications
A; A61; A61L; A61L27/00; A61L27/50; A61L27/56; A61C; A61C8/00; A61C8/0012; A61C8/0013; A61C8/0016; A61F; A61F2/00; A61F2/02; A61F2/30; A61F2/30767; A61L27/28; A61L27/34; A61C8/0018; A61C8/0019; A61F2/32; Y; Y10; Y10S; Y10S623/00; Y10S623/92

Claims Analysis

Total Claims: 3
Claim 1
Independent Claim 165 words
A process for the preparation of a sintered bioengineering thermoplastic material wherein both porosity and mechanical strength are optimized, said process comprising the steps of: (a) forming a mixture of at least one sinterable bioengineering thermoplastic material selected from the group consisting of polysulfones, polyphenylenesulfides, polyacetals, thermoplastic polyesters, polycarbonates, aromatic polyamides, aromatic polyamideimides, thermoplastic polyimides, polyaryletherketones, polyarylethernitriles and aromatic polyhydroxyethers, in particular form, said mixture having at least one fraction of a biomodal distribution of average particle diameters of from about 7:1 to about 5:1, (b) heating said mixture at a temperature and time sufficient to sinter the components of said mixture to produce a porous product which does not rely on another component for its structural integrity said porous product having: (a) an average pore diameter of about 90 to about 600 microns; (b) pore interconnection having average diameters fo greater than about 50 microns; and (c) a porosity f greater than about 25 percent, and (c) recovering using said product as a prosthesis.
Claim 2
Dependent Claim 165 words
A process for the preparation of a sintered bioengineering thermoplastic material wherein both porosity and mechanical strength are optimized, said process comprising the steps of: (a) forming a mixture of at least one sinterable bioengineering thermoplastic material selected from the group consisting of polysulfones, polyphenylenesulfides, polyacetals, thermoplastic polyesters, polycarbonates, aromatic polyamides, aromatic polyamideimides, thermoplastic polyimides, polyaryletherketones, polyarylethernitriles and aromatic polyhydroxyethers, in particular form, said mixture having at least one fraction of a biomodal distribution of average particle diameters of from about 7:1 to about 5:1, (b) heating said mixture at a temperature and time sufficient to sinter the components of said mixture to produce a porous product which does not rely on another component for its structural integrity said porous product having: (a) an average pore diameter of about 90 to about 600 microns; (b) pore interconnection having average diameters fo greater than about 50 microns; and (c) a porosity f greater than about 25 percent, and (c) recovering using said product as a prosthesis.
Claim 3
Dependent Claim 30 words
The process of claim 1 wherein said mixture contains a sintering additive in an amount sufficient to lower said temperature and/or shorten said time necessary to prepare said sintered material.

References Cited (Backward Citations)

US3102300A Cited
US3297805A Cited
US3354249A Cited
US3413394A Cited
US3642970A Cited
CA929314A Cited
US3975481A Cited
US3987137A Cited
US3986212A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1991-07-12 1992-01-11 1992-07-12 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1995-07-12 1996-01-11 1996-07-12 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1999-07-12 2000-01-11 2000-07-12 $7700.00 Window Closed / Lapsed

Assigned Categories & Tags

No categories assigned to this patent yet.

Assign Category Tag