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US4710239A Expired / Lapsed US ⏱️ 0.0 years remaining

Hot pressed permanent magnet having high and low coercivity regions

Assignee: Magnequench International LLC
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Filing: 1986-08-18
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Granted: 1987-12-01
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Expires: 2006-08-18
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Abstract

Abstract In accordance with a preferred embodiment, an arcuate magnet is formed by selectively hot working a composition including iron, neodymium and/or praseodymium, and boron such that an edge of the arcuate has greater apparent coercivity than a central region and the central region has a higher remanence than the edge.

Inventors

  • 👤 Robert W. Lee
  • 👤 Neal A. Schaffel

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-23 12:54
CPC Classifications
H; H01; H01F; H01F1/00; H01F1/01; H01F1/03; H01F1/032; H01F1/04; H01F1/047; H01F1/053; H01F1/055; H01F1/057; H01F1/0571; H01F1/0575; H01F1/0576

Claims Analysis

Total Claims: 8
Claim 1
Independent Claim 81 words
A method of making a permanent magnet body comprising first and second regions spaced along a surface dimension of the body that differ in magnetic alignment, the method comprising hot pressing magnetically isotropic particles of a composition comprising iron, neodymium and/or praseodymium, and boron to form a substantially fully densified body of the composition, and hot working the body nonuniformly to produce at least two regions in the body spaced along a surface dimension of it that differ in magnetic alignment.
Claim 2
Independent Claim 81 words
A method of making a permanent magnet body comprising first and second regions spaced along a surface dimension of the body that differ in magnetic alignment, the method comprising hot pressing magnetically isotropic particles of a composition comprising iron, neodymium and/or praseodymium, and boron to form a substantially fully densified body of the composition, and hot working the body nonuniformly to produce at least two regions in the body spaced along a surface dimension of it that differ in magnetic alignment.
Claim 3
Dependent Claim 88 words
A method as defined in claim 1 in which a said composition comprises, on an atomic basis, 50 to 90 percent of a transition metal taken from the group consisting of iron and mixtures of iron with one or more of cobalt, nickel, chromium and manganese such that iron constitutes at least 60 percent of the total transistion metal content, 10 ot 50 percent rare earth metal where neodymium and/or preaseodymium constitutes at least 60 percent of such rare earth metal, and about 1 to 10 percent boron.
Claim 4
Dependent Claim 49 words
A method as defined in claim 2 in which the body is intended for use as an arcuate magnet for a permanent magnet motor and the body is hot worked such that a circumferential edge of the arc has higher apparent coercivity than the central portion of the arc.
Claim 5
Independent Claim 180 words
A method of making a permanent magnet body comprising first and second regions spaced along a surface dimensioned of the body that differe in magnetic alignment, the method comprising hot pressing magnetically isotropic particles of a composition comprising iron, neodymium and/or preaseodymium, and boron and to form a compacted body characterized by a section having at least two portions of different thickness, said composition further comprising, on an atomic basis, 50 to 90 percent of a transition metal taken from the group consisting of iron and mixtures of iron with one or more of cobalt, nickel, chromium and manganese such that iron constitutes at least 60 percent of the total transistion metal content, 10 to 50 percent rare earth metal where neodymium and/or praseodymium constitutes at least 60 percent of such rare earth metal, and about 1 to 10 percent boron, and hot working the body to reduce the thickness of the thicker of the portions and to produce at least two regions in the hot worked body spaced along a surface dimension of it that differ in magnetic alignment.
Claim 6
Independent Claim 180 words
A method of making a permanent magnet body comprising first and second regions spaced along a surface dimensioned of the body that differe in magnetic alignment, the method comprising hot pressing magnetically isotropic particles of a composition comprising iron, neodymium and/or preaseodymium, and boron and to form a compacted body characterized by a section having at least two portions of different thickness, said composition further comprising, on an atomic basis, 50 to 90 percent of a transition metal taken from the group consisting of iron and mixtures of iron with one or more of cobalt, nickel, chromium and manganese such that iron constitutes at least 60 percent of the total transistion metal content, 10 to 50 percent rare earth metal where neodymium and/or praseodymium constitutes at least 60 percent of such rare earth metal, and about 1 to 10 percent boron, and hot working the body to reduce the thickness of the thicker of the portions and to produce at least two regions in the hot worked body spaced along a surface dimension of it that differ in magnetic alignment.
Claim 7
Independent Claim 93 words
A method of making a permanent magnet body comprising first and second regions spaced along a surface dimension of the body that differ in magnetic alignment, the method comprising hot pressing magnetically istropic particles of a composition comprising iron, neodymium and/or praseodymium, and boron to form a substantially fully densified compact of the composition, introducing the compact and particles of a said composition into a die, and hot pressing the particles and hot working the compact so as to form a unitary body having said first and second regions differing in magnetic alignment.
Claim 8
Independent Claim 93 words
A method of making a permanent magnet body comprising first and second regions spaced along a surface dimension of the body that differ in magnetic alignment, the method comprising hot pressing magnetically istropic particles of a composition comprising iron, neodymium and/or praseodymium, and boron to form a substantially fully densified compact of the composition, introducing the compact and particles of a said composition into a die, and hot pressing the particles and hot working the compact so as to form a unitary body having said first and second regions differing in magnetic alignment.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1990-11-30 1991-06-01 1991-12-01 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1994-11-30 1995-06-01 1995-12-01 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1998-11-30 1999-06-01 1999-12-01 $7700.00 Window Closed / Lapsed

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