Tube and fitting assembly and method of making same

Claim 2

A medical tube and fitting assembly comprising a molded single-piece thermoplastic fitting including a luer connector having a luer tapered bore for connection with a luer tapered connector of another member, an axially extending pin adjacent one end of said fitting having a bore connected with said luer tapered bore and of smaller diameter than that of said luer tapered bore, a collar surrounding said pin and being open at the distal end thereof, said luer connector, said collar and said pin all being of the same thermoplastic material and integrally and jointlessly connected together, a plastic tube having one end portion disposed in said collar and surrounding said pin in tight, frictional engagement therewith and extending distally beyond the distal end of the said collar, said collar being heat and pressure shaped by spin forming into surrounding, tight, frictional engagement with the radially outer surface of said tube end portion with said tube end portion clamped between the radially inner surface of said collar and the radially outer surface of said pin to fixedly connect said collar, pin and tube together to form a fluid-tight mechanical connection between said fitting and said tube, said mechanical connection being established solely by said collar, pin and tube during said spin forming, the outer wall of said collar tapering distally inwardly and being of substantially minimum outer diameter at the distal end thereof.

Claim 3

The assembly of claim 1 wherein said pin extends substantially to the distal end of said collar.

Claim 4

The assembly of claim 1 wherein said fitting is formed of a polypropylene plastic.

Claim 5

The assembly of claim 1 wherein said collar is in tight frictional engagement with the outer surface of said tube end portion with said tube end portion clamped between the major portion of the radially inner surface of said collar and the major portion of the radially outer surface of said pin.

Claim 6

The assembly of claim 4 wherein said pin extends substantially distally to the distal end of said collar.

Claim 7

The assembly of claim 4 wherein said tube is clamped between said pin and said collar at the distal end of said collar.

Claim 8

The assembly of claim 5 wherein said pin extends distally beyond the distal end of said collar.

Claim 9

An infusion catheter for supplying an infusion liquid to the vein of a patient comprising a unitary thermoplastic fitting including an axially extending pin adjacent one end thereof having a bore therethrough, a collar surrounding said pin in concentric spaced relation thereto and being open at the distal end thereof, and a luer connector having a luer tapered bore open at the proximal end of said fitting and connected in fluid communication with said pin bore, said pin bore being of smaller diameter than that of said luer tapered bore, said pin, said collar and said luer connector all being of the same thermoplastic material and integrally formed together as a jointless, molded member, a plastic catheter having a proximal end portion surrounding said pin in tight-fitting relation within said collar, said collar being heat and pressure shaped by spin forming into tight-fitting relation with the outer surface of said catheter end portion so that said catheter end portion is clamped in fluid-tight relation between the major portions of the outer and inner surfaces of said pin and collar respectively, to fixedly connect said collar, pin and catheter together to form a fluid-tight mechanical connection between said fitting and said catheter, said mechanical connection being established solely by said collar, pin and tube during said spin forming, the outer wall of said collar tapering distally inwardly and being of substantially minimum outer diameter at the distal end thereof, and an intravenous needle cannula connected to the distal end portion of said catheter for insertion into the vein of a patient.

Claim 10

An infusion catheter for supplying an infusion liquid to the vein of a patient comprising a unitary thermoplastic fitting including an axially extending pin adjacent one end thereof having a bore therethrough, a collar surrounding said pin in concentric spaced relation thereto and being open at the distal end thereof, and a luer connector having a luer tapered bore open at the proximal end of said fitting and connected in fluid communication with said pin bore, said pin bore being of smaller diameter than that of said luer tapered bore, said pin, said collar and said luer connector all being of the same thermoplastic material and integrally formed together as a jointless, molded member, a plastic catheter having a proximal end portion surrounding said pin in tight-fitting relation within said collar, said collar being heat and pressure shaped by spin forming into tight-fitting relation with the outer surface of said catheter end portion so that said catheter end portion is clamped in fluid-tight relation between the major portions of the outer and inner surfaces of said pin and collar respectively, to fixedly connect said collar, pin and catheter together to form a fluid-tight mechanical connection between said fitting and said catheter, said mechanical connection being established solely by said collar, pin and tube during said spin forming, the outer wall of said collar tapering distally inwardly and being of substantially minimum outer diameter at the distal end thereof, and an intravenous needle cannula connected to the distal end portion of said catheter for insertion into the vein of a patient.

Claim 11

The catheter of claim 8 further including a plastic needle hub spaced distally of said fitting and connected to and surrounding said needle cannula and having opposed wings connected thereto for connecting said needle cannula to a patient.

Claim 12

The catheter of claim 8 wherein said pin extends substantially to the distal end of said collar.

Claim 13

The catheter of claim 10 wherein said fitting is of a polypropylene.

Claim 14

The assembly of claim 8 wherein said pin extends distally substantially to the distal end of said collar.