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US4613440A Expired / Lapsed US ⏱️ 0.0 years remaining

Composite membranes based on interpenetrating polymer networks

Assignee: Honeywell International Inc
•
Filing: 1984-11-13
•
Granted: 1986-09-23
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Expires: 2004-11-13
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Abstract

Abstract Semipermeable composite membranes which comprise an interpenetrating polymer network of the reaction product of a polyether and an isocyanate with a heterocyclic nitrogen-containing compound composited on a porous backing support material may be used in separation systems such as reverse osmosis, ultrafiltration, gas separation, dialysis, etc. The membranes of the present invention will permit the separation process to be efficient in an effective manner.

Inventors

  • 👤 Joseph J. Zupancic
  • 👤 Raymond J. Swedo

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-23 14:27
CPC Classifications
B; B01; B01D; B01D69/00; B01D69/12; B01D69/125; B01D71/00; B01D71/06; B01D71/44; B01D71/441; B01D71/54; C; C08; C08G; C08G18/00; C08G18/06; C08G18/08; C08G18/10; C08L; C08L75/00; C08L75/04; C08L75/08; C08G2270/00; C08L2205/00; C08L2205/04

Claims Analysis

Total Claims: 12
Claim 1
Independent Claim 188 words
A composite semipermeable membrane which comprises an interpenetrating polymer network of: (1) an isocyanate-capped polyether component which is obtained by reacting a polyether with an isocyanate, said isocyanate-capped polyether being physically entwined with (2) a heterocyclic nitrogen-containing component selected from the group consisting of polyvinylpyridine and mixtures of polyvinylpyridine and poly(N-vinylpyrrolidone) wherein the ratio by weight of polyvinylpyridine to poly(N-vinylpyrrolidone) ranges from about 1:1 to 4:1, said interpenetrating polymer network being supported on a porous backing support material; and (3) said component (1) being physically entwined with component (2) by means of a substituted polyurea, said polyurea being formed by curing of said membrane at a temperature in the range of from about ambient to about 100° C. in an atmosphere which possesses a relative humidity in the range of from about 20% to about 100% for a period of time sufficient to generate an amine-capped polymer by hydrolysis of a portion of said isocyanate-capped polyether, with said amine-capped polymer subsequently reacting with a portion of isocyanate groups present in said membrane to form a substituted polyurea which serves to physically entwine said component (2) in said membrane.
Claim 2
Dependent Claim 188 words
A composite semipermeable membrane which comprises an interpenetrating polymer network of: (1) an isocyanate-capped polyether component which is obtained by reacting a polyether with an isocyanate, said isocyanate-capped polyether being physically entwined with (2) a heterocyclic nitrogen-containing component selected from the group consisting of polyvinylpyridine and mixtures of polyvinylpyridine and poly(N-vinylpyrrolidone) wherein the ratio by weight of polyvinylpyridine to poly(N-vinylpyrrolidone) ranges from about 1:1 to 4:1, said interpenetrating polymer network being supported on a porous backing support material; and (3) said component (1) being physically entwined with component (2) by means of a substituted polyurea, said polyurea being formed by curing of said membrane at a temperature in the range of from about ambient to about 100° C. in an atmosphere which possesses a relative humidity in the range of from about 20% to about 100% for a period of time sufficient to generate an amine-capped polymer by hydrolysis of a portion of said isocyanate-capped polyether, with said amine-capped polymer subsequently reacting with a portion of isocyanate groups present in said membrane to form a substituted polyurea which serves to physically entwine said component (2) in said membrane.
Claim 3
Dependent Claim 33 words
The composite membrane as set forth in claim 1 in which said polyether is selected from the group consisting of polyethylene glycol, polypropylene glycol and block copolymers of ethylene glycol and propylene glycol.
Claim 4
Dependent Claim 29 words
The composite membrane as set forth in claim 1 in which said isocyanate is selected from the group consisting of toluene diisocyanate, methylene diphenylisocyanate, ethylene diphenylisocyanate and propylene diphenylisocyanate.
Claim 5
Dependent Claim 33 words
The composite membrane as set forth in claim 1 in which said isocyanate-capped polyether is a reaction product obtained by reacting toluene diisocyanate with a block copolymer of ethylene glycol and propylene glycol.
Claim 6
Dependent Claim 26 words
The composite membrane as set forth in claim 1 in which said isocyanate-capped polyether is a reaction product obtained by reacting toluene diisocyanate with polyethylene glycol.
Claim 7
Dependent Claim 26 words
The composite membrane as set forth in claim 1 in which said isocyanate-capped polyether is a reaction product obtained by reacting toluene diisocyanate with polypropylene glycol.
Claim 8
Dependent Claim 17 words
The composite membrane as set forth in claim 1 in which said heterocyclic nitrogen-containing component is poly(2-vinylpyridine).
Claim 9
Dependent Claim 17 words
The composite membrane as set forth in claim 1 in which said heterocyclic nitrogen-containing component is poly(4-vinylpyridine).
Claim 10
Dependent Claim 41 words
The composite membrane as set forth in claim 1 in which said isocyanate-capped polyether and said heterocyclic nitrogen-containing component are present in a weight ratio in the range of from about 1:1 to about 8:1 isocyanate-capped polyether to heterocyclic nitrogen-containing component.
Claim 11
Dependent Claim 18 words
The composite membrane as set forth in claim 1 in which said porous backing support material is polysulfone.
Claim 12
Dependent Claim 18 words
The composite membrane as set forth in claim 1 in which said porous backing support material is polyethylene.

References Cited (Backward Citations)

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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1989-09-22 1990-03-24 1990-09-23 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1993-09-22 1994-03-24 1994-09-23 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1997-09-22 1998-03-24 1998-09-23 $7700.00 Window Closed / Lapsed

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