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US4552820A Expired / Lapsed US ⏱️ 0.0 years remaining

Disc media

Assignee: LIN DATA Corp 2005 de la CRUZ BLVD STE 210 SANTA CLRA CA 95050 A CA CORP
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Filing: 1984-04-25
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Granted: 1985-11-12
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Expires: 2004-04-25
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Abstract

Abstract A thin-film disc fabrication method and structure contemplates a sputtered undercoat. An aluminum base is subjected to a fine polishing step, and a relatively thin undercoat is deposited by sputtering. The preferred undercoat is a 0.3-3 micron layer of nickel-vanadium alloy (on the order of 7% vanadium). The preferred recording layer is a sputtered composite structure comprising a layer of chromium and an overlying layer of a cobalt-chromium alloy. Modulation effects can be substantially eliminated by heating the aluminum base prior to sputtering the nickel-vanadium undercoat, and by oxidizing the undercoat prior to deposition of the overlying layers.

Inventors

  • 👤 Yeong S. Lin
  • 👤 Nathan T. Ballard
  • 👤 John T. Lee
  • 👤 Edward F. Teng

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-23 17:24
CPC Classifications
G; G11; G11B; G11B5/00; G11B5/62; G11B5/73; G11B5/7368; G11B5/7371; G11B5/739; G11B5/73911; G11B5/73917; G11B5/73919; G11B5/84; G11B5/851; Y; Y10; Y10S; Y10S428/00; Y10S428/922; Y10S428/9265; Y10S428/928; Y10T; Y10T428/00; Y10T428/12; Y10T428/12465; Y10T428/12493; Y10T428/12736; Y10T428/1275; Y10T428/12771; Y10T428/12806; Y10T428/12826; Y10T428/12847; Y10T428/12854; Y10T428/12861; Y10T428/12944

Claims Analysis

Total Claims: 26
Claim 1
Independent Claim 58 words
A method of fabricating a thin-film disc comprising the steps of: (a) providing a base having a surface roughness less than about 250 Å; (b) sputtering a substantially non-magnetic nickel-vanadium layer to a thickness of no more than approximately 10 microns; and (c) depositing at least one magnetic layer to define the recording medium proper of the disc.
Claim 2
Independent Claim 58 words
A method of fabricating a thin-film disc comprising the steps of: (a) providing a base having a surface roughness less than about 250 Å; (b) sputtering a substantially non-magnetic nickel-vanadium layer to a thickness of no more than approximately 10 microns; and (c) depositing at least one magnetic layer to define the recording medium proper of the disc.
Claim 3
Dependent Claim 26 words
The invention of claim 1 wherein said sputtering step (b) is carried out to provide a layer having a thickness in the range of 0.3-3 microns.
Claim 4
Dependent Claim 21 words
The invention of claim 1 wherein said sputtering step (b) is carried out with a nickel-vanadium target containing about 7% vanadium.
Claim 5
Dependent Claim 19 words
The invention of claim 1 wherein said depositing step (c) includes the step of sputtering at least one layer.
Claim 6
Dependent Claim 37 words
The invention of claim 1 wherein said depositing step (c) comprises the substeps of: (i) sputtering a chromium layer having a thickness of about 500-3000Å; and (ii) sputtering a cobalt-chromium layer having a thickness of about 500-2000Å.
Claim 7
Dependent Claim 23 words
The invention of claim 1, and further comprising the step, carried out after said depositing step (c), of: (d) depositing a wear-resistant overcoat.
Claim 8
Dependent Claim 37 words
The invention of claim 1, and further comprising the step, carried out after said providing step (a) and before said sputtering step (b), of: (d) heating the base to a temperature in excess of about 200° C.
Claim 9
Dependent Claim 33 words
The invention of claim 1, and further comprising the step, carried out after said sputtering step (b) and before said depositing step (c), of: (d) oxidizing an outer portion of the non-magnetic layer.
Claim 10
Independent Claim 60 words
A method of fabricating a thin-film disc comprising the steps of: (a) providing a base having a surface roughness less than about 250 Å; (b) sputtering a substantially non-magnetic nickel-vanadium layer to a thickness of approximately 0.3-3 microns; (c) sputtering at least one magnetic layer to define the recording medium proper of the disc; and (d) depositing a wear-resistant overcoat.
Claim 11
Independent Claim 60 words
A method of fabricating a thin-film disc comprising the steps of: (a) providing a base having a surface roughness less than about 250 Å; (b) sputtering a substantially non-magnetic nickel-vanadium layer to a thickness of approximately 0.3-3 microns; (c) sputtering at least one magnetic layer to define the recording medium proper of the disc; and (d) depositing a wear-resistant overcoat.
Claim 12
Dependent Claim 26 words
The invention of claim 9 wherein said sputtering step (b) is carried out to provide a layer having a thickness in the range of 0.5-1.5 microns.
Claim 13
Dependent Claim 21 words
The invention of claim 9 wherein said sputtering step (b) is carried out with a nickel-vanadium target containing about 7% vanadium.
Claim 14
Independent Claim 72 words
A method of fabricating a thin-film disc comprising the steps of: (a) providing a base having a surface roughness less than about 250 angstroms; (b) sputtering a substantially non-magnetic nickel-vanadium layer to a thickness of about 0.5-1.5 microns; and (c) depositing at least one magnetic layer to define the recording medium proper of the disc; said steps (b) and (c) being carried out in an in-line sequence without any intermediate polishing steps.
Claim 15
Independent Claim 72 words
A method of fabricating a thin-film disc comprising the steps of: (a) providing a base having a surface roughness less than about 250 angstroms; (b) sputtering a substantially non-magnetic nickel-vanadium layer to a thickness of about 0.5-1.5 microns; and (c) depositing at least one magnetic layer to define the recording medium proper of the disc; said steps (b) and (c) being carried out in an in-line sequence without any intermediate polishing steps.
Claim 16
Dependent Claim 37 words
A thin-film disc comprising: a base; a sputtered undercoat of substantially non-magnetic nickel-vanadium alloy deposited on said base; and at least one sputtered magnetic layer overlying said undercoat to define the recording medium proper of the disc.
Claim 17
Dependent Claim 37 words
A thin-film disc comprising: a base; a sputtered undercoat of substantially non-magnetic nickel-vanadium alloy deposited on said base; and at least one sputtered magnetic layer overlying said undercoat to define the recording medium proper of the disc.
Claim 18
Dependent Claim 18 words
The invention of claim 13 wherein said base is aluminum having a roughness less than about 250 Å.
Claim 19
Dependent Claim 17 words
The invention of claim 13 wherein said undercoat has a thickness in the range of 0.3-3 microns.
Claim 20
Dependent Claim 56 words
A thin-film disc comprising: a base having a roughness less than about 250Å; a sputtered undercoat of substantially non-magnetic nickel-vanadium alloy of a thickness in the range of 0.3-3 microns deposited on said base; at least one sputtered magnetic layer overlying said undercoat to define the recording medium proper of the disc; and a wear-resistant overcoat.
Claim 21
Dependent Claim 56 words
A thin-film disc comprising: a base having a roughness less than about 250Å; a sputtered undercoat of substantially non-magnetic nickel-vanadium alloy of a thickness in the range of 0.3-3 microns deposited on said base; at least one sputtered magnetic layer overlying said undercoat to define the recording medium proper of the disc; and a wear-resistant overcoat.
Claim 22
Dependent Claim 17 words
The invention of claim 16 wherein the undercoat has a thickness in the range of 0.5-1.5 microns.
Claim 23
Dependent Claim 13 words
The invention of claim 16 wherein said nickel-vanadium alloy contains about 7% vanadium.
Claim 24
Dependent Claim 55 words
A thin-film disc comprising: a base having a roughness less than about 250 angstroms; a sputtered undercoat of substantially non-magnetic nickel-vanadium alloy having a thickness of approximately 0.5-1.5 microns deposited on said base; at least one sputtered magnetic layer overlying said undercoat to define the recording medium proper of the disc; and a wear-resistant overcoat.
Claim 25
Dependent Claim 55 words
A thin-film disc comprising: a base having a roughness less than about 250 angstroms; a sputtered undercoat of substantially non-magnetic nickel-vanadium alloy having a thickness of approximately 0.5-1.5 microns deposited on said base; at least one sputtered magnetic layer overlying said undercoat to define the recording medium proper of the disc; and a wear-resistant overcoat.
Claim 26
Dependent Claim 14 words
The invention of claim 19 wherein said non-magnetic nickel-vanadium alloy contains about 7% vanadium.

References Cited (Backward Citations)

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US4411963A Cited
US4079169A Cited
US4307156A Cited
US4245008A Cited
US4426265A Cited
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JPS58164033A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1988-11-11 1989-05-13 1989-11-12 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1992-11-11 1993-05-13 1993-11-12 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1996-11-11 1997-05-13 1997-11-12 $7700.00 Window Closed / Lapsed

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