Guiding catheter and method of manufacture

Claim 2

In a guiding catheter for insertion into a body passage of a patient, an elongate flexible tubular plastic member having a lumen extending therethrough, the member having a distal end adapted to be inserted into the body passage and a proximal end adapted to remain outside the body passage, a flat flexible ribbon wound helically in a first single layer in one direction onto the exterior of the tubular plastic member and a second single layer overlying the first layer and wound helically in an opposite direction onto the exterior of the tubular plastic member, each of the first and second layers having different pitches in different regions along the length of the tubular plastic member, means bonding the helically wound ribbon to the exterior surface of the plastic member, said first and second layers of ribbon providing torsional rigidity to the catheter facilitating steering and turning of the catheter in the body passage, and an outer flexible tube formed of a heat shrinkable material shrunk onto said elongate flexible tubular member with the ribbons bonded thereto to form a unitary assembly.

Claim 3

A catheter as in claim 1 in which the ribbon is formed of aromatic polyamide filaments.

Claim 4

A catheter as in claim 2 in which the aromatic polyamide filaments are Kevlar 49 supplied by DuPont.

Claim 5

A catheter as in claim 3 wherein the ribbon is Kevlar 49 yarn ranging from approximately 195 to 380 denier.

Claim 6

In a method for manufacturing a guiding catheter for insertion into a body passage of a patient, providing an elongate flexible tubular plastic member having a lumen extending therethrough, the member having a distal end adapted to be inserted into the body passage and a proximal end adapted to remain outside the body passage, providing a flat flexible ribbon, winding the flat flexible ribbon onto the outer surface of the tubular plastic member by winding the same helically in a first single layer in one direction onto the same and winding the same helically in an opposite direction in a second single layer overlying the first single layer, forming the helices of the flat flexible ribbon of different pitches in different regions along the length of the flexible tubular member, bonding the flat flexible ribbons to the flexible tubular plastic member, providing an outer tubing formed of a heat shrinkable material, mounting the tubing of heat shrinkable material over the tubular plastic member with the flat flexible ribbons wound thereon and applying heat to the outer tubing to cause it to shrink onto the tubular plastic member having the ribbon wrapped thereon to form the same into a unitary assembly.

Claim 7

In a method for manufacturing a guiding catheter for insertion into a body passage of a patient, providing an elongate flexible tubular plastic member having a lumen extending therethrough, the member having a distal end adapted to be inserted into the body passage and a proximal end adapted to remain outside the body passage, providing a flat flexible ribbon, winding the flat flexible ribbon onto the outer surface of the tubular plastic member by winding the same helically in a first single layer in one direction onto the same and winding the same helically in an opposite direction in a second single layer overlying the first single layer, forming the helices of the flat flexible ribbon of different pitches in different regions along the length of the flexible tubular member, bonding the flat flexible ribbons to the flexible tubular plastic member, providing an outer tubing formed of a heat shrinkable material, mounting the tubing of heat shrinkable material over the tubular plastic member with the flat flexible ribbons wound thereon and applying heat to the outer tubing to cause it to shrink onto the tubular plastic member having the ribbon wrapped thereon to form the same into a unitary assembly.

Claim 8

A method as in claim 5 together with the step of wrapping the ribbon about the tubular plastic member at different pitches in different regions along the length of the plastic tubular member, said flat flexible ribbons being wound so that they are tensioned so that the ribbons provide torsional rigidity to the catheter facilitating steering and turning of the catheter in the body passage.