Abstract There is disclosed a stable liquid gel of colorants useful for incorporation in thermoplastic and thermosetting resins. The liquid gel comprises a liquid vehicle which is a plasticizer for the resins and which is gelled by an organophilic, expanding lattice clay which is ion exchanged with alkyl ammonium ions. Preferably the gel is modified by the addition of certain hydroxyalkyl fatty amines or fatty imidazolium quaternaries. The clay is employed at a sufficient concentration to form a stable gel and is milled into the liquid vehicle to form a pre-gel of substantially lesser than the final, desired viscosity. Solid, subdivided colorants are blended into the pre-gel at a concentration from 10 to about 70 weight percent and the resultant mixture is milled to the final desired viscosity. The presence of the fatty amine or fatty imidazolium compounds greatly increases the colorant loading capacity of the gel and imparts desirable properties to the molded products such as reduced brittleness and anti-static properties.
In a method of injection molding of a plastic product wherein a solid, synthetic molding resin is injection molded into said product, the improved method of incorporating a powdered, solid colorant into said resin which comprises: (a) dispersing said powdered solid colorant into a plasticizer for said molding resin and selected from the class consisting of esters of saturated monobasic and dibasic alcohols having from 2 to about 20 carbons and a dibasic or tribasic saturated aliphatic acid or aromatic acid having from 3 to about 12 carbons, or phosphoric acid to form a liquid gel colorant composition; and (b) admixing said colorant, plasticizer and from 1 to 5 percent by weight of an organophilic, expanding lattice clay exchanged with alkyl quaternary ammonium ions; and (c) injecting said liquid gel colorant composition into said mixture with said molding resin during said injection molding.
Claim 2
Dependent Claim
143 words
In a method of injection molding of a plastic product wherein a solid, synthetic molding resin is injection molded into said product, the improved method of incorporating a powdered, solid colorant into said resin which comprises: (a) dispersing said powdered solid colorant into a plasticizer for said molding resin and selected from the class consisting of esters of saturated monobasic and dibasic alcohols having from 2 to about 20 carbons and a dibasic or tribasic saturated aliphatic acid or aromatic acid having from 3 to about 12 carbons, or phosphoric acid to form a liquid gel colorant composition; and (b) admixing said colorant, plasticizer and from 1 to 5 percent by weight of an organophilic, expanding lattice clay exchanged with alkyl quaternary ammonium ions; and (c) injecting said liquid gel colorant composition into said mixture with said molding resin during said injection molding.
Claim 3
Dependent Claim
93 words
The method of claim 1 including the addition of from 0.1 to 50 percent of the weight of said liquid plasticizer of a modifier selected from the class consisting of fatty amine derivatives of the formula: (OHR.sub.1).sub.n --N--R.sub.2 wherein: R 1 is a C 1 to C 8 alkylene R 2 is a C 10 to C 22 alkyl; and n is 1 or 2; and fatty imidazolinium derivatives of the formula: ##STR2## wherein: R is a C 10 to C 22 alkyl; and X is C 1 to C 5 alkyl sulfate.
Claim 4
Dependent Claim
45 words
The method of claim 1 including the steps of milling the plasticizer and organoclay to increase its viscosity, adding to the premilled mixture the aforesaid quantities of powdered, solid colorant, and thereafter milling the resultant mixture sufficiently to effect a further increase in its viscosity.
Claim 5
Dependent Claim
24 words
The method of claim 1 wherein said liquid gel colorant composition is injected into said resin at a concentration of about 1 weight percent.