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US4421562A Expired / Lapsed US ⏱️ 0.0 years remaining

Manufacturing process for hollow microspheres

Assignee: PQ Corp
•
Filing: 1983-03-23
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Granted: 1983-12-20
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Expires: 2003-03-23
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Abstract

Abstract More perfect, less porous hollow microspheres can be prepared by spray-drying dispersions of alkali metal silicate and "polysalt" that contain certain organic liquids. The organics are water-miscible and have boiling points of 100° C. or more. The solvent is added just prior to spray drying and the resulting product has fewer cracks and/or holes.

Inventors

  • 👤 Bruce W. Sands

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-23 04:55
CPC Classifications
C; C04; C04B; C04B18/00; C04B18/02; C04B18/027; B; B01; B01J; B01J13/00; B01J13/02; B01J13/06; B01J13/12; B01J13/125; Y; Y10; Y10T; Y10T428/00; Y10T428/25; Y10T428/252; Y10T428/29; Y10T428/2982

Claims Analysis

Total Claims: 10
Claim 1
Independent Claim 79 words
In a hollow microsphere with a shell consisting of an alkali metal silicate and a "polysalt" the improvement consisting of 0.5 to 5.0 parts by weight of a water-miscible porosity reducing organic liquid having a boiling point of at least 100° C. selected from the group consisting of polyhydric alcohols, and the mono- and dialkyl ethers of alkylene glycol or poly (alkylene) glycols being present in said shells for each 100 parts by weight of silicate and "polysalt" solids.
Claim 2
Dependent Claim 79 words
In a hollow microsphere with a shell consisting of an alkali metal silicate and a "polysalt" the improvement consisting of 0.5 to 5.0 parts by weight of a water-miscible porosity reducing organic liquid having a boiling point of at least 100° C. selected from the group consisting of polyhydric alcohols, and the mono- and dialkyl ethers of alkylene glycol or poly (alkylene) glycols being present in said shells for each 100 parts by weight of silicate and "polysalt" solids.
Claim 3
Dependent Claim 75 words
The hollow microsphere of claim 1 wherein the organic liquid is selected from the group consisting of glycerol; ethylene glycol; diethylene glycol; triethylene glycol; trimethylene glycol; tetramethylene glycol; heptamethylene glycol; 1,2-propylene glycol; dipropylene glycol; 1,3-butylene glycol; 1,4-butylene glycol; 1,2,6-hexanetriol; 1,2,4-butanetriol, poly(ethylene) glycols and poly(propylene) glycols having molecular weights such that the compound is miscible with water; and monomethyl, monoethyl and monobutyl ethers of ethylene glycol, monomethyl and monoethyl ethers of triethylene glycol, and mixtures thereof.
Claim 4
Dependent Claim 78 words
In a hollow microsphere with a shell consisting of an alkali metal silicate and a "polysalt" the improvement consisting of 0.5 to 5.0 parts by weight of a water-miscible porosity reducing organic liquid having a boiling point of at least 100° C. selected from the group consisting of cellosolve, cellosolve acetate, ethyl cellosolve, diglyme, tetraglyme, polyvinyl alcohol, propylene glycol and ethylene glycol being present in said shells for each 100 parts by weight of silicate and "polysalt" solids.
Claim 5
Dependent Claim 78 words
In a hollow microsphere with a shell consisting of an alkali metal silicate and a "polysalt" the improvement consisting of 0.5 to 5.0 parts by weight of a water-miscible porosity reducing organic liquid having a boiling point of at least 100° C. selected from the group consisting of cellosolve, cellosolve acetate, ethyl cellosolve, diglyme, tetraglyme, polyvinyl alcohol, propylene glycol and ethylene glycol being present in said shells for each 100 parts by weight of silicate and "polysalt" solids.
Claim 6
Dependent Claim 84 words
In a hollow microsphere with a shell consisting of an alkali metal silicate and ammonium pentaborate, sodium pentaborate and sodium hexametaphosphate the improvement consisting of 0.5 to 5.0 parts by weight of a water-miscible porosity reducing organic liquid having a boiling point of at least 100° C. selected from the group consisting of polyhydric alcohols, and the mono- and dialkyl ethers of alkylene glycol or poly (alkylene) glycols being present in said shells for each 100 parts by weight of silicate and "polysalt" solids.
Claim 7
Dependent Claim 84 words
In a hollow microsphere with a shell consisting of an alkali metal silicate and ammonium pentaborate, sodium pentaborate and sodium hexametaphosphate the improvement consisting of 0.5 to 5.0 parts by weight of a water-miscible porosity reducing organic liquid having a boiling point of at least 100° C. selected from the group consisting of polyhydric alcohols, and the mono- and dialkyl ethers of alkylene glycol or poly (alkylene) glycols being present in said shells for each 100 parts by weight of silicate and "polysalt" solids.
Claim 8
Dependent Claim 75 words
The hollow microsphere of claim 4 wherein the organic liquid is selected from the group consisting of glycerol; ethylene glycol; diethylene glycol; triethylene glycol; trimethylene glycol; tetramethylene glycol; heptamethylene glycol; 1,2-propylene glycol; dipropylene glycol; 1,3-butylene glycol; 1,4-butylene glycol; 1,2,6-hexanetriol; 1,2,4-butanetriol, poly(ethylene) glycols and poly(propylene) glycols having molecular weights such that the compound is miscible with water; and monomethyl, monoethyl and monobutyl ethers of ethylene glycol, monomethyl and monoethyl ethers of triethylene glycol, and mixtures thereof.
Claim 9
Dependent Claim 83 words
In a hollow microsphere with a shell consisting of an alkali metal silicate and ammonium pentaborate, sodium pentaborate and sodium hexametaphosphate the improvement consisting of 0.5 to 5.0 parts by weight of a water-miscible porosity reducing organic liquid having a boiling point of at least 100° C. selected from the group consisting of cellosolve, cellosolve acetate, ethyl cellosolve, diglyme, tetraglyme, polyvinyl alcohol, propylene glycol and ethylene glycol being present in said shells for each 100 parts by weight of silicate and "polysalt" solids.
Claim 10
Dependent Claim 83 words
In a hollow microsphere with a shell consisting of an alkali metal silicate and ammonium pentaborate, sodium pentaborate and sodium hexametaphosphate the improvement consisting of 0.5 to 5.0 parts by weight of a water-miscible porosity reducing organic liquid having a boiling point of at least 100° C. selected from the group consisting of cellosolve, cellosolve acetate, ethyl cellosolve, diglyme, tetraglyme, polyvinyl alcohol, propylene glycol and ethylene glycol being present in said shells for each 100 parts by weight of silicate and "polysalt" solids.

References Cited (Backward Citations)

US3796777A Cited
US3888957A Cited
US3794503A Cited
US4049593A Cited
US3896196A Cited
US4127622A Cited
US4361624A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1986-12-19 1987-06-20 1987-12-20 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1990-12-19 1991-06-20 1991-12-20 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1994-12-19 1995-06-20 1995-12-20 $7700.00 Window Closed / Lapsed

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