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US4416839A Expired / Lapsed US ⏱️ 0.0 years remaining

Wholly aromatic polyester composition, process for production thereof, and production therefrom of a film-like or fibrous article of a wholly aromatic polyester

Assignee: Teijin Ltd
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Filing: 1982-07-16
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Granted: 1983-11-22
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Expires: 2002-07-16
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Abstract

Abstract A wholly aromatic polyester composition comprising (a) 100 parts by weight of a wholly aromatic polyester containing as a main component at least one compound selected from the group consisting of aromatic dicarboxylic acids, aromatic dihydroxy compounds and aromatic hydroxycarboxylic acids, and (b) from 5 to 300 parts by weight of a low-molecular-weight compound being substantially non-reactive with the wholly aromatic polyester and having a boiling point of at least about 200° C. under atmospheric pressure and a molecular weight of not more than 1,000. The wholly aromatic polyester composition is produced advantageously by polycondensing in the molten state the polyester-forming starting mixture in the presence of the low-molecular-weight compound. A film-like or fibrous article of a wholly aromatic polyester may be produced by extracting the low-molecular-weight compound from a film-like or fibrous article of the wholly aromatic polyester composition.

Inventors

  • 👤 Hiroo Inata
  • 👤 Shunichi Matsumura

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-23 15:05
CPC Classifications
D; D01; D01F; D01F6/00; D01F6/78; D01F6/84; C; C08; C08G; C08G63/00; C08G63/02; C08G63/60; C08G63/605; C08K; C08K5/00; C08K5/0008; C08K5/02; C08K5/03; C08K5/04; C08K5/16; C08K5/34; C08K5/3412; C08K5/3467; C08K5/3477; C08K5/36; C08K5/41; C08K5/42; Y; Y10; Y10S; Y10S264/00; Y10S264/90; Y10S264/902

Claims Analysis

Total Claims: 12
Claim 1
Independent Claim 232 words
A process for producing a film-like or fibrous article of a wholly aromatic polyester, which comprises (1) melt-molding a wholly aromatic polyester composition comprising (a) 100 parts by weight of a wholly aromatic polyester containing as a main component at least one compound selected from the group consisting of aromatic dicarboxylic acids, aromatic dihydroxy compounds and aromatic hydroxycarboxylic acids, and (b) from 5 to 300 parts by weight of a low-molecular-weight compound being substantially non-reactive with the wholly aromatic polyester and having a boiling point of at least about 200° C. under atmospheric pressure and a molecular weight of not more than 1,000, selected from the group consisting of imide compounds, isocyanurate compounds and diphenyl or the formula ##STR9## wherein A represents --O--, --SO 2 --, --CO-- or are alkylene group, an the phenyl groups may be substitutes, into an unstretched film-like or fibrous article, and (2) removing at least a major portion of the low-molecular-weight compound from the unstretched film-like or fibrous article by extraction with an organic solvent capable of dissolving the low-molecular-weight compound but substantially incapable of dissolving the wholly aromatic polyester under the extracting conditions; or stretching the unstretched film-like or fibrous article, and after, as desired, the stretched article is heat-set, removing at least a major portion of the low-molecular-weight compound from the stretched article by extraction with an organic solvent having the same properties as above.
Claim 2
Dependent Claim 232 words
A process for producing a film-like or fibrous article of a wholly aromatic polyester, which comprises (1) melt-molding a wholly aromatic polyester composition comprising (a) 100 parts by weight of a wholly aromatic polyester containing as a main component at least one compound selected from the group consisting of aromatic dicarboxylic acids, aromatic dihydroxy compounds and aromatic hydroxycarboxylic acids, and (b) from 5 to 300 parts by weight of a low-molecular-weight compound being substantially non-reactive with the wholly aromatic polyester and having a boiling point of at least about 200° C. under atmospheric pressure and a molecular weight of not more than 1,000, selected from the group consisting of imide compounds, isocyanurate compounds and diphenyl or the formula ##STR9## wherein A represents --O--, --SO 2 --, --CO-- or are alkylene group, an the phenyl groups may be substitutes, into an unstretched film-like or fibrous article, and (2) removing at least a major portion of the low-molecular-weight compound from the unstretched film-like or fibrous article by extraction with an organic solvent capable of dissolving the low-molecular-weight compound but substantially incapable of dissolving the wholly aromatic polyester under the extracting conditions; or stretching the unstretched film-like or fibrous article, and after, as desired, the stretched article is heat-set, removing at least a major portion of the low-molecular-weight compound from the stretched article by extraction with an organic solvent having the same properties as above.
Claim 3
Dependent Claim 26 words
The process of claim 1 wherein after steps (1) and (2) are carried out, the product is further stretched, or heat-set, or stretched and then heat-set.
Claim 4
Dependent Claim 28 words
The process of claim 1 wherein the organic extracting solvent is liquid at ambient temperature and has a boiling point lower than about 200° C. under atmospheric pressure.
Claim 5
Dependent Claim 57 words
The process of claim 1 or 3 wherein the organic solvent is an aromatic hydrocarbon having 6 to 9 carbon atoms, a halogenated hydrocarbon having 1 or 2 carbon atoms, an aliphatic ketone or ether having 3 to 6 carbon atoms, a 5- or 6-membered cyclic ether, or an aliphatic alcohol having 1 to 3 carbon atoms.
Claim 6
Dependent Claim 25 words
The process of claim 1 wherein the extraction is carried out at a temperature between ambient temperature and the boiling point of the organic solvent.
Claim 7
Dependent Claim 13 words
The process of claim 1 wherein the extraction is carried out under tension.
Claim 8
Dependent Claim 32 words
The process of claim 1 wherein the wholly aromatic polyester is one which will form an optically anisotropic melt, and the wholly aromatic polyester composition is melt-molded from its optically isotropic melt.
Claim 9
Dependent Claim 24 words
The process of claim 1 wherein the film-like article to be subjected to the extraction has a thickness of not more than 1 mm.
Claim 10
Dependent Claim 26 words
The process of claim 1 or 8 wherein the film-like article to be subjected to the extraction has a thickness of about 1μ to about 500μ.
Claim 11
Dependent Claim 26 words
The process of claim 1 wherein the fibrous article to be subjected to the extraction has an average diameter of not more than about 1 mm.
Claim 12
Dependent Claim 27 words
The process of claim 1 or 10 wherein the fibrous article to be subjected to the extraction has an average diameter of about 3μ to about 400μ.

References Cited (Backward Citations)

US3957651A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1986-11-21 1987-05-23 1987-11-22 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1990-11-21 1991-05-23 1991-11-22 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1994-11-21 1995-05-23 1995-11-22 $7700.00 Window Closed / Lapsed

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