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US4307472A Expired / Lapsed US ⏱️ 0.0 years remaining

Prosthetic device with rigid implantable member having bonded porous coating

Assignee: Porex Technologies Corp
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Filing: 1980-04-03
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Granted: 1981-12-29
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Expires: 2000-04-03
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Abstract

Abstract A method for bonding a layer of porous polymeric material to a rigid implantable portion of a prosthetic device, which includes the steps of (a) forming a substrate by coating the implantable portion with material which is chemically compatible with the porous polymeric material and which has a melt viscosity and/or melting temperature lower than that of the porous polymeric material, (b) covering the substrate with a porous polymeric material in powder form capable of forming said porous polymeric layer for forming a composite coating on the implantable portion, and (c) heating the substrate and porous polymeric material to a temperature high enough to cause the substrate material to flow into the adjacent pores and low enough so that the porous material will maintain its shape so that the porous layer will be bonded to the substrate and the outer pores will be open to accommodate tissue ingrowth, and an apparatus formed by said method.

Inventors

  • 👤 Harold B. Morris

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-23 17:56
CPC Classifications
A; A61; A61F; A61F2/00; A61F2/02; A61F2/30; A61F2/30767; A61L; A61L27/00; A61L27/28; A61L27/34

Claims Analysis

Total Claims: 8
Claim 1
Independent Claim 88 words
A prosthetic device with a rigid implantable portion and a layer of porous polymeric nonfibrous material bonded to said implantable portion, comprising a substrate coated on the implantable portion and formed of material chemically compatible with and having a melt viscosity lower than that of the porous polymeric material, the layer of porous polymeric material in the form of a matrix being attached to the substrate by means of the substrate material penetrating adjacent pores of the matrix and maintaining the outer pores open to accommodate tissue ingrowth.
Claim 2
Dependent Claim 88 words
A prosthetic device with a rigid implantable portion and a layer of porous polymeric nonfibrous material bonded to said implantable portion, comprising a substrate coated on the implantable portion and formed of material chemically compatible with and having a melt viscosity lower than that of the porous polymeric material, the layer of porous polymeric material in the form of a matrix being attached to the substrate by means of the substrate material penetrating adjacent pores of the matrix and maintaining the outer pores open to accommodate tissue ingrowth.
Claim 3
Dependent Claim 88 words
A prosthetic device with a rigid implantable portion and a layer of porous polymeric nonfibrous material bonded to said implantable portion, comprising a substrate coated on the implantable portion and formed of material chemically compatible with and having a melting temperature lower than that of the porous polymeric material, the layer of porous polymeric material in the form of a matrix being attached to the substrate by means of the substrate material penetrating adjacent pores of the matrix and maintaining the outer pores open to accommodate tissue ingrowth.
Claim 4
Dependent Claim 88 words
A prosthetic device with a rigid implantable portion and a layer of porous polymeric nonfibrous material bonded to said implantable portion, comprising a substrate coated on the implantable portion and formed of material chemically compatible with and having a melting temperature lower than that of the porous polymeric material, the layer of porous polymeric material in the form of a matrix being attached to the substrate by means of the substrate material penetrating adjacent pores of the matrix and maintaining the outer pores open to accommodate tissue ingrowth.
Claim 5
Dependent Claim 98 words
A prosthetic device with a rigid implantable portion and a layer of porous polymeric material bonded to said implantable portion, comprising a substrate coated on the implantable portion and formed of a material chemically compatible with having a melt viscosity lower than that of the porous polymeric material, the layer of porous polymeric material being formed from powdered polymeric material applied to the substrate and converted to a matrix and being attached to the substrate by means of the substrate material penetrating the adjacent pores of the matrix and maintaining the outer pores open to accommodate tissue ingrowth.
Claim 6
Dependent Claim 98 words
A prosthetic device with a rigid implantable portion and a layer of porous polymeric material bonded to said implantable portion, comprising a substrate coated on the implantable portion and formed of a material chemically compatible with having a melt viscosity lower than that of the porous polymeric material, the layer of porous polymeric material being formed from powdered polymeric material applied to the substrate and converted to a matrix and being attached to the substrate by means of the substrate material penetrating the adjacent pores of the matrix and maintaining the outer pores open to accommodate tissue ingrowth.
Claim 7
Dependent Claim 93 words
A prosthetic device with a rigid implantable portion and a layer of porous polymeric material bonded to said implantable portion, comprising a substrate coated on the implantable portion and formed of a material chemically compatible with and having a melting temperature lower than that of the porous polymeric material, the layer of porous polymeric material being formed from powdered polymeric material converted to a matrix and being attached to the substrate by means of a substrate material penetrating adjacent pores of the matrix and maintaining the outer pores open to accommodate tissue growth.
Claim 8
Dependent Claim 93 words
A prosthetic device with a rigid implantable portion and a layer of porous polymeric material bonded to said implantable portion, comprising a substrate coated on the implantable portion and formed of a material chemically compatible with and having a melting temperature lower than that of the porous polymeric material, the layer of porous polymeric material being formed from powdered polymeric material converted to a matrix and being attached to the substrate by means of a substrate material penetrating adjacent pores of the matrix and maintaining the outer pores open to accommodate tissue growth.

References Cited (Backward Citations)

US3938198A Cited
US3886600A Cited
US3879767A Cited
US3986212A Cited
US4007494A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1984-12-28 1985-06-29 1985-12-29 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1988-12-28 1989-06-29 1989-12-29 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1992-12-28 1993-06-29 1993-12-29 $7700.00 Window Closed / Lapsed

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