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US4282076A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of visbreaking polypropylene

Assignee: Himont Inc
•
Filing: 1979-09-17
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Granted: 1981-08-04
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Expires: 1999-09-17
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Abstract

Abstract A process for preparing an environmentally stable plastic composition having narrow molecular weight distribution by visbreaking a propylene polymer using an activated portion of the propylene polymer as a prodegradant. The process includes forming the prodegradant by activating a portion of the propylene polymer either by exposure to ionizing radiation or by oxidation.

Inventors

  • 👤 Donald E. Boynton

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-23 15:28
CPC Classifications
C; C08; C08J; C08J3/00; C08J3/28; C08F; C08F8/00; C08F8/50; C08F2810/00; C08F2810/10; C08J2323/00; C08J2323/02; C08J2323/10; C08J2323/12; C08J2423/00; C08J2423/02; C08J2423/10; C08J2423/12; Y; Y10; Y10S; Y10S260/00; Y10S260/43; Y10S522/00; Y10S522/911; Y10S522/912

Claims Analysis

Total Claims: 15
Claim 1
Independent Claim 143 words
A process for preparing an environmentally stable plastic composition by visbreaking a propylene polymer to controllably reduce its molecular weight, using an activated portion of said propylene polymer as a prodegradant, which process comprises: forming a prodegradant by activating a first portion of propylene polymer by exposure to ionizing radiation; incorporating said prodegradant into a second portion of propylene polymer, wherein said second portion is at least as large as said first portion; adding to the mixture of said first and second portions of said propylene polymer a stabilizing amount of an antioxidant; and visbreaking said mixture by shear mixing in an extruder while heating said mixture to an extrusion temperature between about 200° C. and 300° C. to controllably lower the molecular weight of said mixture and narrow the molecular weight distribution, while substantially retaining the stabilizing effect of said antioxidant stabilizer.
Claim 2
Dependent Claim 143 words
A process for preparing an environmentally stable plastic composition by visbreaking a propylene polymer to controllably reduce its molecular weight, using an activated portion of said propylene polymer as a prodegradant, which process comprises: forming a prodegradant by activating a first portion of propylene polymer by exposure to ionizing radiation; incorporating said prodegradant into a second portion of propylene polymer, wherein said second portion is at least as large as said first portion; adding to the mixture of said first and second portions of said propylene polymer a stabilizing amount of an antioxidant; and visbreaking said mixture by shear mixing in an extruder while heating said mixture to an extrusion temperature between about 200° C. and 300° C. to controllably lower the molecular weight of said mixture and narrow the molecular weight distribution, while substantially retaining the stabilizing effect of said antioxidant stabilizer.
Claim 3
Dependent Claim 131 words
A process for preparing an environmentally stable plastic composition by visbreaking a propylene polymer to controllably reduce its molecular weight, using an activated portion of said propylene polymer as a prodegradant, which process comprises: forming a prodegradant by activating a first portion of propylene polymer by exposure to ionizing radiation; incorporating said prodegradant into a second portion of propylene polymer, wherein said second portion is at least as large as said first portion and said second portion contains a stabilizing amount of at least one reactive antioxidant stabilizer; visbreaking said mixture by shear mixing in an extruder while heating said mixture to an extrusion temperature between about 200° C. and 300° C. to controllably lower the molecular weight of said mixture, while substantially retaining the stabilizing effect of said antioxidant stabilizer.
Claim 4
Dependent Claim 131 words
A process for preparing an environmentally stable plastic composition by visbreaking a propylene polymer to controllably reduce its molecular weight, using an activated portion of said propylene polymer as a prodegradant, which process comprises: forming a prodegradant by activating a first portion of propylene polymer by exposure to ionizing radiation; incorporating said prodegradant into a second portion of propylene polymer, wherein said second portion is at least as large as said first portion and said second portion contains a stabilizing amount of at least one reactive antioxidant stabilizer; visbreaking said mixture by shear mixing in an extruder while heating said mixture to an extrusion temperature between about 200° C. and 300° C. to controllably lower the molecular weight of said mixture, while substantially retaining the stabilizing effect of said antioxidant stabilizer.
Claim 5
Dependent Claim 15 words
The process of claims 1 or 2 wherein said ionizing radiation includes electron beam radiation.
Claim 6
Dependent Claim 14 words
The process of claims 1 or 2 wherein said ionizing radiation includes gamma-ray radiation.
Claim 7
Dependent Claim 18 words
The process of claims 1 or 2 wherein said ionizing radiation is between about 0.1 and 10.0 megarads.
Claim 8
Dependent Claim 18 words
The process of claims 1 or 2 wherein said ionizing radiation is between about 0.5 and 2.5 megarads.
Claim 9
Dependent Claim 16 words
The process of claims 1 or 2 wherein said reactive antioxidant stabilizer is a substituted phenol.
Claim 10
Dependent Claim 23 words
The process of claims 1 or 2 wherein said mixture is heated during extrusion with a holdup time of at least 30 seconds.
Claim 11
Dependent Claim 19 words
The process of claims 1 or 2 wherein said extrusion temperature is between about 225° C. and 275° C.
Claim 12
Dependent Claim 27 words
The process of claims 1 or 2 wherein said first portion constitutes from about 0.5% to 50% of the total weight of said first and second portions.
Claim 13
Dependent Claim 25 words
The process of claim 10 wherein said first portion constitutes from about 5% to 25% of the total weight of said first and second portions.
Claim 14
Dependent Claim 12 words
The process of claim 7 wherein said antioxidant stabilizer is 1,3,5-trimethyl-2,4,6-tris(3,5-di-t-butyl-4-hydroxybenzyl) benzene.
Claim 15
Dependent Claim 79 words
The process of claim 2, wherein said prodegradant is formed by exposing said first portion of said propylene polymer to ionizing radiation between about 0.5 and 2.5 megarads, said stabilizer is a substituted phenol, said first portion constitutes from about 5% to 25% of the total weight of said first and second portions and said mixture is heated during extrusion to a temperature between about 225° C. and 275° C. with a holdup time of at least 30 seconds.

References Cited (Backward Citations)

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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1984-08-03 1985-02-02 1985-08-04 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1988-08-03 1989-02-02 1989-08-04 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1992-08-03 1993-02-02 1993-08-04 $7700.00 Window Closed / Lapsed

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